Custom Jigs and Fixtures Design and Production

Jigs and Fixtures design and production services enhance precision, efficiency, and repeatability in manufacturing. Our engineers work closely with you to assess part geometry, materials, and tolerances. The result is a tailored solution that aligns seamlessly with your production goals.

Initial Consultation and Analysis

 We begin with a consultation to understand your production needs, part dimensions, and machine specifications. This step allows us to identify potential challenges and design solutions that will optimize your workflow.

Design Engineering & CAD Modeling

Using advanced CAD (Computer-Aided Design) software, we create detailed models of your jigs and fixtures. These 3D models provide a virtual representation of the tools, allowing for easy modifications and adjustments before moving to production. This stage helps visualize the final product, ensuring everything is accurate and functional.

Material Selection

The selection of materials is critical to the durability and performance of jigs and fixtures. Depending on your production requirements, we offer a range of materials, from steel and aluminum to high-strength composites, ensuring that the tools can withstand high-pressure, high-temperature environments without compromising performance.

What Technologies Are Used in Jigs and Fixtures Design and Production?

Once the design is finalized, the next step is manufacturing. At this stage, cutting-edge technologies come into play, ensuring that your jigs and fixtures meet the highest standards of quality and precision.

CNC加工

One of the core technologies used in the production of jigs and fixtures is CNC加工. With multi-axis CNC machines, we can achieve precise cuts, shapes, and complex features with high accuracy. This technology allows us to create tools with tight tolerances, ensuring perfect alignment and repeatability across batches. CNC machines can work with a wide range of materials, providing flexibility and adaptability in the production process.

3D Printing for Rapid Prototyping

To speed up the design process, we often use 3Dプリンティング for rapid prototyping. This allows us to quickly produce a physical version of the jig or fixture, enabling immediate testing and iteration before final production. Using 3D printing, we can also produce parts with intricate geometries that might be challenging with traditional manufacturing methods.

Surface Finishing

After the initial manufacturing process, we apply surface finishing techniques like grinding, polishing, or coating to enhance the durability and appearance of the jigs and fixtures. These finishes reduce wear and tear, prevent rust, and ensure that the tools are as smooth and precise as possible, improving the overall performance of your production line.