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Jig and Fixture Design Services for Custom Manufacturing Tools

A Yicen Precision fornece produtos avançados soluções de conceção de gabaritos e dispositivos para suportar maquinação de alta precisão e fluxos de trabalho industriais exigentes. As nossas ferramentas personalizadas melhoram a estabilidade das peças, aumentam a produtividade e asseguram uma repetibilidade sem falhas em cada ciclo de produção.

Conceção e fabrico expresso disponíveis. Certificação ISO 9001:2015, AS9100D, ISO 13485. Projetado para fabricação de tolerância apertada.

Componente mecânico de precisão
Jigs and Fixtures

What is Jigs and Fixtures Design and Production?

Jigs and Fixtures Design and Production used to hold and support parts during machining processes. They enhance precision, reduce errors, and improve efficiency. Our design and production services ensure that each jig and fixture is tailored to meet your specific requirements, promoting higher accuracy and faster production times.

High Precision Jigs and Fixtures Design for Production Efficiency

We design and manufacture high-precision jigs and fixtures engineered to reduce setup times, maintain perfect part alignment, and enhance repeatability during machining. Whether you’re scaling production or improving process reliability, our solutions provide the strength, stability, and dimensional accuracy required across demanding industries. Each design is optimized using advanced engineering workflows and incorporates the proven 3-2-1 locating principle for flawless repeatability.

Jigs and Fixtures

Materials for Jigs and Fixtures design and production

Engenheiros e fabricantes líderes confiam na Yicen Precision para iterações rápidas e peças duráveis e de alto desempenho. Quer se trate de protótipos ou de produção em grande escala, a nossa vasta seleção de materiais garante precisão, resistência e fiabilidade para qualquer projeto de maquinagem CNC.

6061

7075

2024

D2

A2

O1

1018

1045

1020

304

316

17-4 PH

C360 Free-Cutting Brass

C464 Naval Brass

Delrin (Acetal), Nylon 6/6

UHMW

Gray Cast Iron (Class 30, Class 40)

Ductile Iron (Grade 60-40-18)

Grade 2 (Commercially Pure)

Grau 5 (Ti-6Al-4V)

Surface Finishing for Jigs and Fixtures Design and Production

We provide custom design and manufacturing of jigs and fixtures that optimize your workflow and improve manufacturing consistency. Our engineering team collaborates with you to develop durable, precision-made tools that reduce setup time and ensure exact part positioning, enhancing overall productivity.

Óxido preto
Jigs and Fixtures

Provides mild corrosion protection and a non-reflective matte black finish. Common for steel jigs and fixtures to reduce glare and prevent rust.

Hard Chrome Plating
Jigs and Fixtures

Applies a thick, hard chromium layer for exceptional wear resistance and low friction. Ideal for sliding or high-contact fixture components.

Nitriding
Jigs and Fixtures

A heat treatment process that diffuses nitrogen into the surface to improve hardness and fatigue strength. Widely used for steel fixture components requiring high surface durability.

Case Hardening (Carburizing)
Jigs and Fixtures

Improves surface hardness while retaining a tough core, making it perfect for fixtures requiring high surface wear resistance with internal strength.

Powder Coating
Jigs and Fixtures

Adds a thick, durable protective layer with excellent wear and corrosion resistance. Often applied to fixture frames and larger jig assemblies for long-term use.

Anodizing (for Aluminum Fixtures)
Jigs and Fixtures

Enhances corrosion resistance and surface hardness of aluminum parts. Ideal for lightweight, corrosion-resistant fixture components.

Niquelagem electrolítica
Jigs and Fixtures

Provides uniform coating, excellent corrosion resistance, and moderate hardness without an electrical current. Suitable for complex-shaped tooling components.

Phosphate Coating
Jigs and Fixtures

Offers corrosion resistance and improves lubricity on ferrous parts. Common for jigs and fixtures exposed to oily or wet environments.

Design Guidelines for Custom Jigs and Fixtures Design and Production

Optimize your designs for manufacturability with our helpful guidelines. Our experts provide feedback on your custom machined part for the best results in Custom Jigs and Fixtures Design and Production.

Features Recommended Size
Radii For internal corners, a minimum radius of 1 mm is recommended to avoid stress concentrations and improve tool access. For larger fixtures, radii up to 3 mm can enhance durability.
Threads and Tapped Holes For external threads, diameters between M2 and M10 are commonly used. Internal thread depth should be 1.5 times the diameter for stability and strength.
Minimum Wall Thickness Ensure a minimum wall thickness of 2 mm for fixtures and 3 mm for jigs to maintain structural integrity and prevent warping during use.
Text Text engraving should have a minimum height of 2 mm and depth of at least 0.5 mm to ensure legibility and durability after use.
Holes Minimum hole diameter should be 2 mm for general use, and larger holes should be designed to maintain a diameter-to-depth ratio of 1:3 to prevent tool deflection.

Precision Jigs and Fixtures Design Services

Explore our expertly engineered high precision jigs and fixtures design, where accuracy, stability, and repeatable performance come together. From custom locating tools to complex holding fixtures, our jig and fixture design solutions ensure every part is aligned, supported, and machined with flawless consistency. Designed for demanding manufacturing environments, each fixture is crafted with precision, durability, and attention to detail.

Ligar-se a nós

Transformar conceitos em peças de precisão

Somos especialistas em converter as suas ideias em componentes funcionais de alta qualidade, com uma velocidade e precisão sem paralelo. Com tecnologia avançada e perícia artesanal, criamos peças que cumprem as especificações mais complexas.

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Design of Jig and Fixture – Process, Workflow & Technology

Jigs and fixtures are essential production tools that improve precision, reduce downtime, and deliver consistent manufacturing performance. Below is a complete breakdown of how we engineer and produce these tools—using long-tail keywords naturally and in bold.

What Is Jig and Fixture Design and Why It Matters?

Jig and fixture design provides the foundation for accurate, stable, and repeatable machining. These tools hold, locate, and support workpieces during manufacturing, ensuring reliable dimensional accuracy. Our engineering-driven approach ensures every solution aligns perfectly with your application, whether you need custom jig and fixture design services or specialized tooling for high-mix production lines.

Understanding the Jig and Fixture Design Process

Our design workflow begins with analyzing your part geometry, tolerances, machine capability, and production targets. This structured approach ensures each solution supports precision jig and fixture design for manufacturing, enabling better throughput and fewer machining errors.

Initial Consultation & Production Requirement Analysis

We begin with a detailed review of your operational needs—material type, machining environment, part complexity, and production volume. This helps us determine potential risks, define functional requirements, and map out the correct jig and fixture design process for your project.

CAD Modeling & Engineering Design

Using advanced 3D CAD systems, we create detailed models that simulate performance, alignment, and stability. This virtual modeling allows for quick adjustments, improved visualization, and optimum validation before fabrication. It ensures a refined pipeline for jig and fixture design for CNC machining and minimizes costly revisions later.

Material Selection for Durability & Longevity

We select materials based on load demands, temperature tolerance, wear resistance, and required rigidity. Options include tool steel, hardened aluminum, treated alloys, and composite materials suitable for long-term industrial use.

Manufacturing Technologies Used in Jigs and Fixtures

After the design is approved, we leverage cutting-edge technologies to manufacture your tooling with precision.

Maquinação CNC

Our multi-axis CNC machining systems cut, shape, and form the fixture components to tight tolerances. CNC ensures consistent, high-accuracy fabrication for complex features—making it ideal for industrial jig and fixture design service applications.

3D Printing for Rapid Prototyping

We use additive manufacturing to rapidly prototype functional samples, validate design integrity, and accelerate iteration cycles before final production.

Surface Treatment & Finishing

Grinding, coating, polishing, and surface hardening are performed to reduce wear, prevent corrosion, and improve long-term performance—essential for robust tooling and fixture design solutions.

Soluções de maquinagem Yicen

Quer esteja a criar um pequeno lote de peças personalizadas ou a aumentar para uma produção de grande volume, os serviços de maquinação da Yicen oferecem a flexibilidade de que necessita.
Maquinação por electroerosão a fio
Prototipagem rápida

A maquinação rápida de protótipos CNC é perfeita para criar protótipos de engenharia ou de produção que se assemelham muito ao produto final, tanto no aspeto como na funcionalidade. Na Yicen, oferecemos orçamentos imediatos e entrega rápida, fornecendo-lhe protótipos maquinados CNC precisos e de alta qualidade para as suas necessidades.

Maquinação por electroerosão a fio
Fabrico de baixo volume

A maquinagem CNC de baixo volume funciona frequentemente como uma ponte entre a prototipagem e a produção em massa para produções novas e emergentes. Com a Yicen, este processo torna-se mais fácil, mais eficiente e económico, permitindo-lhe escalar a produção rapidamente, mantendo os padrões de alta qualidade.

Maquinação por electroerosão a fio
Utilização final Produção

A maquinagem de produção CNC é a melhor solução para produzir mil peças ou mais de forma eficiente. Tirando partido de uma seleção diversificada de materiais e de capacidades de automação e multieixos, a Yicen oferece uma produção de grande volume com tolerâncias apertadas, precisão dimensional superior, elevada fiabilidade e tempos de execução rápidos.

Ideias e artigos

Explorar Serviços de maquinagem para obter informações especializadas sobre maquinagem CNC, tendências da indústria, sugestões de fabrico e actualizações tecnológicas - concebidas para o manter informado, inspirado e na vanguarda da engenharia de precisão.

Perguntas mais frequentes

Conceção e produção de gabaritos e acessórios

  • What are the advantages of custom-designed jigs and fixtures?

    Custom-designed jigs and fixtures offer several advantages over off-the-shelf solutions. They are tailored to the specific needs of the manufacturing process, ensuring that parts are held securely and precisely. Custom designs can also improve cycle times by optimizing workflow, reducing the need for frequent adjustments or retooling. Additionally, custom jigs and fixtures can be designed to accommodate specific part geometries or manufacturing constraints, leading to higher overall efficiency and reduced error rates.
     

  • What industries benefit from jigs and fixtures design and production?

    Jigs and fixtures are used in various industries, including aerospace, automotive, electronics, medical devices, and heavy manufacturing. These tools are essential for improving the speed, precision, and quality of production in sectors that require high-volume, repeatable manufacturing processes. Whether it’s for assembling intricate components or ensuring consistent machining operations, jigs and fixtures play a key role in improving overall manufacturing efficiency.
     

  • What are jigs and fixtures, and how are they used in manufacturing?

    Jigs and fixtures are tools used to hold, support, or guide a workpiece during manufacturing processes like drilling, milling, or assembly. A jig helps position and guide the tool, ensuring that operations are performed at precise locations, while a fixture holds the workpiece in place. Together, they improve the accuracy, consistency, and efficiency of production, especially in high-volume manufacturing, where repeatability is critical.
     

  • What are the key differences between jigs and fixtures?

    The primary difference between jigs and fixtures lies in their function. A jig is designed to guide the tool and ensure that it performs operations at the correct location on the workpiece, while a fixture simply holds the workpiece in place without guiding the tool. Both are essential in reducing errors and ensuring precision, but jigs are generally more complex due to their additional role in tool guidance.
     

  • Why are jigs and fixtures important for precision manufacturing?

    Jigs and fixtures are crucial for ensuring that parts are produced with high precision and repeatability. They eliminate the variability that can arise from manual handling or positioning, reducing the chances of error. This is especially important in industries such as aerospace, automotive, and medical device manufacturing, where even the slightest deviation can result in significant issues. By providing accurate and stable support for the workpiece, jigs and fixtures contribute to high-quality, reliable products.
     

  • What types of jigs and fixtures does Yicen Precision design and produce?

    At Yicen Precision, we design and produce a wide range of jigs and fixtures, including drilling jigs, assembly jigs, welding fixtures, CNC fixtures, and more. We specialize in creating custom solutions tailored to specific manufacturing processes, whether you need tools for precision drilling, part assembly, or automated machine setups. Our team works closely with clients to ensure that each jig or fixture meets the exact specifications required for optimal performance.
     

  • How do you ensure the accuracy and quality of jigs and fixtures?

    We ensure the accuracy and quality of jigs and fixtures by utilizing advanced CNC machining technologies, precise measurement tools, and quality control processes throughout the design and production phases. Each jig and fixture is carefully engineered to meet the client’s exact requirements, and we conduct rigorous testing to verify that they function correctly and consistently. Our team ensures that all parts align precisely with the machining process to deliver high-performance tools that support seamless production.
     

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Entre em contacto connosco!
Resposta rápida garantida no prazo de 12 horas
🔐 Todos os carregamentos são seguros e confidenciais