1. CAD Modeling & Concept Development
The process begins with a detailed 3D CAD model. Engineers finalize geometry, tolerances, and functional requirements—providing a digital blueprint for accurate CAD to prototype conversion.
2. Material Selection for Function & Performance
Prototype materials are chosen based on the project’s requirements:
- Plastics for form-fit testing
- Engineering polymers for functional testing
- Metals for strength and durability
Selection impacts prototype accuracy, performance, and overall testing quality.
3. Prototype Manufacturing
Depending on the design, we choose the ideal manufacturing method:
- Prototype machining for high precision
- 3D prototype printing (SLA, SLS, FDM, MJF) for complex geometries
- Hybrid machining + printing for demanding applications
This step produces parts in hours or days depending on complexity.
4. Testing, Evaluation & Iteration
Prototypes undergo:
- Prototype testing and iteration
- Form-fit-function evaluation
- Dimensional and tolerance checks
Design improvements are implemented quickly for faster product refinement.
5. Finalization & Low-Volume Production
Validated prototypes can transition into:
- Low-volume prototype production
- Engineering validation prototypes
- Pre-production runs
Perfect for startup product launches or design-locked components.
What Technologies Power Rapid Prototyping?
Usinage CNC
Ideal for tight tolerances and functional metal or plastic parts that closely mimic production quality.
FDM Prototyping
Cost-effective, strong thermoplastic prototypes for durability and mechanical testing.
SLA Prototyping
Ultra-detailed, smooth-surface prototypes for visual models or high-precision components.
SLS Prototyping
High-strength nylon prototypes with excellent impact and heat resistance—perfect for functional parts.
MJF Prototyping
Fast, accurate, powder-bed parts for engineering validation and low-volume manufacturing.
Benefits of Professional Rapid Prototyping Services
Fast Turnaround for Critical Deadlines
Receive quick-turn prototypes for product development in as little as 24–72 hours.
High Accuracy & Functional Performance
Perfect for high-accuracy prototypes for engineering and demanding mechanical tests.
Supports Plastics & Metals
We deliver everything from functional plastic prototypes à metal engineering prototypes.
Cost-Effective Iterations
Accelerated design refinement reduces R&D costs and eliminates production-stage errors.
Prototype to Production Transitions
Move seamlessly from custom rapid prototyping services to scalable production.