The surface finish options for Wire EDM depend on the part requirements. For smooth finishes, we offer skim cuts and multi-skim finishes, while As-Cut finishes are perfect for parts that do not require post-machining.
Aller au contenu Au Précision Yicen, we specialize in Wire EDM machining that delivers high-precision, tight-tolerance cuts for a wide range of metals and plastics. Our advanced technology ensures that your components are made with unmatched accuracy, achieving tolerances down to ±0.001″ (±0.025 mm). Whether you’re working on prototypes or high-volume production runs, we offer des délais d'exécution rapides and consistently high-quality results.
ISO 9001:2015 | AS9100D | ISO 13485 | Conformité ITAR
Le moteur de devis instantané de Yicenprecision est couvert par les brevets U.S. Pat. 11,086,292, 11,347,201, 11,693,388, 11,698,623, 12,099,341, et 12,189,361. Autres brevets en cours.
Le tournage CNC est un processus d'usinage de précision utilisé pour créer des composants cylindriques et concentriques précis par enlèvement de matière à partir d'un stock en rotation. Les trajectoires d'outils contrôlées permettent d'obtenir des diamètres stables, des finitions de surface propres et une répétabilité dimensionnelle constante, tant pour les prototypes que pour les pièces de production.
Une broche fait tourner la matière première tandis que des outils de coupe façonnent des caractéristiques externes et internes telles que des profils, des alésages, des rainures et des filetages. Cette méthode garantit une géométrie stable et une précision prévisible.
La machine exécute des avances, des vitesses et des mouvements d'outils programmés pour obtenir des dimensions précises.
Les différents types de tours traitent différents niveaux de travail, du simple tournage de pièces rondes aux machines avancées qui produisent des formes très petites ou complexes. Chaque type contribue à améliorer la stabilité, le contrôle de l'outil et la précision pendant l'usinage.
Wire EDM machining offers exceptional precision, making it the perfect choice for intricate parts with tight tolerances. Whether you need standard, high-precisionou micro tolerances, Précision Yicen can meet the most stringent demands across various industries.
| Tolerance Type | Achievable Tolerances | Applications | Factors Affecting Tolerance |
| Standard Tolerances | ±0.005″ (±0.127 mm) | General machining, prototypes | Wire diameter, material type |
| High-Precision Tolerances | ±0.001″ (±0.025 mm) | Aerospace, automotive, medical | Machine calibration, cutting speed |
| Micro Tolerances | ±0.0005″ (±0.0127 mm) | Micro-machining, small parts | Environmental factors, wire tension |
We provide a range of Wire EDM machining services designed to meet your specific needs. Whether you’re working on prototype parts, production runsou high-precision components, we offer comprehensive solutions with unmatched precision.
Achieve quick iterations with precision—perfect for prototyping and small batch production. Our Wire EDM service allows for quick prototyping of complex parts with tolérances serrées, giving you the flexibility to test designs without compromising on accuracy.
Facilitate multi-step assemblies with accurate part orientation and ergonomic handling.
Efficient and scalable Wire EDM machining for mass production. We offer consistent, high-volume cutting with precise tolerances, ensuring that your production runs are reliable and cost-effective. Our advanced machines allow for seamless transitions from prototype to full-scale production.
Unmatched precision for micro-machining. Notre micro Wire EDM services provide ultra-fine cuts down to ±0.0005″ (±0.0127 mm), ideal for parts requiring high accuracy and fine details. Perfect for industries like dispositifs médicaux, aérospatialeet electronics.
Intricate and complex geometries are no challenge for our Wire EDM services. Whether it’s intricate internal cuts, thin wallsou 3D shapes, our Wire EDM machining can handle your most complex design requirements with précision et repeatability.
High-tolerance components made to your exact specifications. We specialize in achieving tolérances serrées, ensuring that every part meets your exact requirements, whether for aérospatiale, automobileou tooling applications. Our precision allows you to meet even the most stringent tolérance exigences.
We specialize in cutting a wide range of materials with precision and high-quality results. Here’s a list of materials we commonly work with
| Matériau | Description | Options de finition | Applications |
| Acier à outils | Known for its hardness and wear resistance, ideal for tooling. | Polishing, Coating, Powder Coating | Cutting tools, Dies, Molds, Tooling |
| T1 | High-speed steel with excellent wear resistance. | Polissage, revêtement par poudre | Tool manufacturing, Cutting tools |
| D2 | Air-hardening tool steel with high wear resistance. | Coating, Polishing, Anodizing | Dies, Press tools, Blades |
| M2 | High-speed steel for tooling applications with great toughness. | Powder Coating, Polishing | Drills, Reamers, Molds |
| A2 | Good for tools requiring both toughness and wear resistance. | Polissage, revêtement | Punches, Dies, Blades |
| Matériau | Description | Options de finition | Applications |
|---|---|---|---|
| Acier trempé | Extremely durable with excellent wear resistance, used for heavy-duty parts. | Polishing, Cladding, Anodizing | Industrial components, Heavy-duty tools |
| S7 | Shock-resistant, high toughness material. | Powder Coating, Polishing | Molds, Dies, Hydraulic components |
| O1 | Oil-hardening steel used for general tooling. | Polishing, Coating, Anodizing | Cutting tools, Dies |
| D2 | High wear resistance, suitable for cutting applications. | Polissage, revêtement | Industrial machinery, Tools |
| M2 | Tool steel with high strength and good hardness. | Coating, Powder Coating | Tools, Drills, Mills |
| Matériau | Description | Options de finition | Applications |
| Carbure | Exceptionally hard, ideal for precision cutting. | Polishing, Cladding, Painting | Aerospace, Medical, Tooling |
| Carbure de tungstène | Very high hardness, used for cutting tools. | Coating, Polishing, Cladding | Cutting tools, Aerospace, Molds |
| Cobalt | Known for wear resistance and high strength. | Polishing, Anodizing, Coating | Tooling, Dies, Mold inserts |
| Ceramic | Provides high wear resistance and thermal stability. | Polissage, revêtement | Precision parts, Electrical components |
| Solid Carbide | High precision and long wear life. | Coating, Polishing | Tools, Automotive, Aerospace |
| Matériau | Description | Options de finition | Applications |
| 6061 | Versatile, widely used for structural applications. | Anodisation, revêtement par poudre, polissage | Aerospace, Automotive, Construction |
| 7075 | Haute résistance, idéal pour les applications aérospatiales et militaires. | Anodisation, revêtement par poudre, polissage | Aerospace, Military, High-strength components |
| 2024 | Known for excellent fatigue resistance. | Anodisation, revêtement, peinture | Aérospatiale, militaire, composants structurels |
| 5052 | Good corrosion resistance and formability. | Anodisation, peinture, polissage | Marine, automobile, tôlerie |
| 5083 | Exceptional performance in extreme environments. | Anodisation, revêtement par poudre, polissage | Marine, chimie, industrie |
| Matériau | Description | Options de finition | Applications |
| Titane | High strength-to-weight ratio, excellent corrosion resistance. | Anodizing, Polishing, Coating | Aerospace, Medical implants, Marine |
| Grade 5 | Most common titanium alloy, used for high-stress parts. | Anodizing, Polishing | Aircraft components, Medical devices |
| Niveau 2 | Known for corrosion resistance and strength. | Polishing, Coating | Marine, Chemical, Aerospace |
| 9e année | Offers better fatigue and wear resistance. | Polishing, Anodizing | Aerospace, Automotive, High-performance parts |
| Grade 23 | Superior strength and ductility, used for critical applications. | Coating, Polishing, Anodizing | Medical implants, Aerospace |
| Matériau | Description | Options de finition | Applications |
| Inconel | High-temperature resistant and durable, used in extreme conditions. | Polishing, Coating, Anodizing | Aerospace, Power Generation, Marine |
| Hastelloy | Known for excellent corrosion resistance in extreme environments. | Cladding, Polishing, Coating | Chemical Processing, Aerospace |
| Waspaloy | High strength and oxidation resistance. | Coating, Polishing, Anodizing | Aerospace, High-stress components |
| Monel | Corrosion-resistant, often used in marine and chemical environments. | Coating, Polishing | Marine, Chemical Processing |
| Nimonic | Excellent strength at high temperatures. | Polishing, Coating, Anodizing | Aerospace, High-temperature environments |
| Matériau | Description | Options de finition | Applications |
| Cuivre | Excellent electrical conductivity, commonly used in electrical wiring. | Polishing, Plating, Coating | Electrical parts, Connectors, Heat exchangers |
| Laiton | Corrosion-resistant, malleable, ideal for decorative parts. | Anodizing, Polishing, Plating | Valves, Electrical connectors, Decorative parts |
| Beryllium Copper | Combines high strength with excellent conductivity. | Coating, Polishing, Anodizing | Electrical, Automotive, Aerospace |
| Bronze | Alloy of copper with excellent corrosion resistance. | Plating, Coating, Polishing | Marine, Industrial, Electrical |
| Leaded Brass | Excellent machinability, often used for threaded parts. | Polishing, Plating, Anodizing | Plumbing, Automotive, Electrical |
| Matière plastique | Description | Options de finition | Applications |
|---|---|---|---|
| ABS | Acrylonitrile Butadiène Styrène, bonne résistance aux chocs et ténacité. | Peinture, placage, ponçage | Pièces détachées automobiles, Produits de consommation, Boîtiers |
| PC | Polycarbonate, haute résistance aux chocs et transparence. | Polissage, sablage, peinture | Disques optiques, équipements de sécurité, pièces détachées automobiles |
| PMMA | Polyméthacrylate de méthyle (acrylique), excellente clarté optique et résistance aux intempéries. | Polissage, ponçage, peinture | Écrans, lentilles, appareils d'éclairage |
| POM | Polyoxyméthylène (Delrin/Acétal), grande rigidité et faible frottement. | Usinage, ponçage, polissage | Engrenages, roulements, dispositifs médicaux |
| PEEK | Polyétheréthercétone, résistance aux températures élevées et aux produits chimiques. | Usinage, ponçage, polissage | Aérospatiale, Implants médicaux, Pièces pour semi-conducteurs |
| PP | Polyphénylène, propriétés mécaniques et thermiques élevées. | Usinage, ponçage, polissage | Automobile, composants électriques, applications industrielles |
| PA66 | Polyamide (Nylon 66), haute résistance mécanique et rigidité. | Usinage, ponçage, polissage | Pièces mécaniques, Automobile, Isolation électrique |
| PEI | Polyétherimide (Ultem), haute résistance et excellentes propriétés électriques. | Usinage, ponçage, polissage | Aérospatiale, Dispositifs médicaux, Composants électriques |
| SAN | Styrène Acrylonitrile, bonne résistance chimique et transparence. | Usinage, ponçage, polissage | Articles ménagers, récipients pour cosmétiques, pièces détachées automobiles |
| HIPE | Polystyrène à haute résistance aux chocs, bonne résistance aux chocs et bonne usinabilité. | Usinage, ponçage, peinture | Emballage, produits de consommation, isolation électrique |
| HIPD | Polypropylène à haute résistance aux chocs et à faible densité. | Usinage, ponçage, peinture | Pièces automobiles, Applications industrielles, Biens de consommation |
| Matériaux renforcés par des fibres | Matériaux composites aux propriétés mécaniques améliorées. | Usinage, ponçage, peinture | Aéronautique, automobile, articles de sport |
To ensure the best results and cost-effective production en utilisant Electro-érosion à fil, following these design guidelines will help minimize machining time, improve accuracy, and maintain part geometry stability.
| Paramètres | Spécifications |
| Minimum Corner Radius | Avoid sharp internal corners. Recommended internal radius: 2.6 × tool diameter. For deep pockets, tool length should not exceed 10× diameter for stability. |
| Hole Start Requirements | Minimum hole diameter: 0.020” (0.50 mm). For precision holes, boring improves tolerance accuracy (±0.002” typical). For larger holes, jetting ou precision drilling is recommended. |
| Material Thickness Limits | Métaux : 0.3-1.0 mm. Plastics: 1.2-1.5 mm. Thin walls can increase vibration and deflection, which affects machining accuracy. |
| Taille et profondeur des trous | Maximum hole depth: 4× diameter. Larger depths may require specialized tools, which could increase machining time and cost. |
| Sous-coupes | Supported profiles: square, full radius, dovetailet custom reliefs. Complex undercuts may require specialized tools and can increase costs. |
| Texte et gravure | Wire EDM Machining text: Minimum 0.6 mm width et 0.1 mm depth. For finer marking or turned parts, laser engraving is preferred. |
| Éviter les contraintes excessives | Avoid excessive fixturing. Design for stable flat surfaces, supported geometries, and eliminate unsupported tabs and unnecessary complexity. |
| CAD File Best Practices | Provide accurate CAD models avec proper dimensions et tolérances. Ensure clear views for complex features and maintain dimensioned drawings. |
| DFM (Design for Manufacturability) Review | Our engineers will review your part for manufacturability, tolerance risks, tool accesset stability to ensure efficient machining and high-quality output. |
Precision-turned parts benefit from specialized surface treatments that enhance strength, durability, and overall performance. These finishes are ideal for optimizing the functionality of shafts, bushings, and cylindrical components.
The quickest and most economical option, leaving visible tool marks and sharp edges. Surface roughness is approximately 125 pin Ra. Burrs can be removed upon request.
A thick chrome coating that boosts hardness, wear resistance, and durability. Ideal for high-stress parts like shafts and pistons.
A thin electroplated nickel layer that enhances wear and corrosion resistance. Provides a bright, attractive finish for functional parts.
Traitement chimique qui crée une surface noire et mate sur les pièces en acier. Il offre une légère résistance à la corrosion et réduit la réflexion de la lumière.
A smooth, glossy finish achieved by mechanical buffing, perfect for decorative parts requiring enhanced shine and low roughness.
A linear, satin-like texture created using abrasive belts or brushes, ideal for reducing minor imperfections and providing a clean, decorative appearance.
Vous avez besoin d'une finition spécifique ? Soumettez un appel d'offres et nous travaillerons avec vous pour trouver une solution sur mesure pour votre projet.
Creates a smooth, matte finish through media blasting, typically with glass beads, offering an improved aesthetic and uniform surface texture.
Nous adhérons à ISO 9001:2015, AS9100Det ISO 13485 standards, ensuring that every part we produce meets the highest quality benchmarks. Our inspection process is rigorous, covering every stage from prototype development à full production, guaranteeing that each part meets your tolérance et finition de la surface les spécifications.
We use CMM (Coordinate Measuring Machines), digital micrometers, and optical measurement systems to check all critical features with micron-level precision.
We ensure that parts meet ISO 2768-mK and ASME Y14.5 standards, verifying accurate form, position, and profile throughout the production process.
We inspect surface roughness (Ra 3.2-0.8 mm) and coating thickness to ensure the performance and appearance of each part meet your requirements.
Découvrez nos experts precision cnc machining services, where accuracy meets performance at every stage. From intricate prototypes to production-ready components, our custom cnc machining services deliver high-accuracy parts. Every cut, every contour, crafted with exceptional quality, consistency, and attention to detail.
Pour commencer, téléchargez facilement vos fichiers CAO via notre plateforme en ligne sécurisée.
Choisissez votre matériau, votre finition, vos tolérances et le délai de livraison souhaité pour répondre aux besoins de votre projet.
Recevez un devis en temps réel sur la base de votre conception et des spécifications sélectionnées, sans délai.
Vos pièces sont fabriquées par des partenaires de confiance, soumises à un contrôle de qualité et livrées à votre porte dans les délais impartis.
Au Précision Yicen, we pride ourselves on providing high-quality Wire EDM machining backed by years of experience and a proven track record in delivering precise, complexet pièces sur mesure for a wide range of industries.
We deliver parts with tolérances serrées (±0.001″ or better), ensuring top-quality precision for your projects.
With experience in aérospatiale, médicalet automobile, we’ve built a reputation for high-precision machining in demanding industries.
Quick prototyping et rapid production to meet your tight deadlines, without compromising quality.
Specializing in intricate designs et géométries complexes, we turn the most challenging projects into reality.
Notre engineering team fournit une expertise guidance on material selection, toléranceset design for manufacturability to optimize production.
We offer tailored Wire EDM services to meet your specific project requirements, delivering the best possible results every time.
Yicen Precision est au service d'un large éventail d'industries, couvrant l'aérospatiale, l'automobile, l'électronique, le médical et bien d'autres encore. Nous sommes spécialisés dans la fourniture de pièces fiables et de haute qualité, conçues pour répondre aux défis techniques uniques de chaque industrie.
Avantages
Wire EDM provides several benefits that make it ideal for manufacturing complex parts et high-precision components.
Applications
Wire EDM is widely used across industries for high-precision parts, offering the ability to cut complex shapes et tolérances serrées with ease.
Nous sommes spécialisés dans la transformation de vos idées en composants fonctionnels de haute qualité, avec une rapidité et une précision inégalées. Grâce à une technologie de pointe et à un savoir-faire expert, nous créons des pièces qui répondent aux spécifications les plus complexes.
How Do I Choose the Right Surface Finish for My Wire EDM Project?
The surface finish options for Wire EDM depend on the part requirements. For smooth finishes, we offer skim cuts and multi-skim finishes, while As-Cut finishes are perfect for parts that do not require post-machining.
What Tolerances Can Wire EDM Achieve?
Wire EDM can achieve tolerances as tight as ±0.001″ (±0.025 mm), making it ideal for high-precision parts in industries such as aerospace, automotive, and medical devices.
How Accurate Is Wire EDM Machining?
Wire EDM is known for its unmatched accuracy, delivering parts with tight tolerances and the ability to cut intricate geometries. It offers high-precision machining for even the most complex parts.
Can Wire EDM Machine Hardened Steel?
Yes, Wire EDM is highly effective in machining hardened steels and other tough materials. It is especially useful for cutting high-hardness materials that other machining methods may struggle with.
How Does Wire EDM Compare to Laser Cutting?
Unlike laser cutting, which uses heat, Wire EDM offers contact-free machining with no heat-affected zones, making it ideal for precise cuts in small or delicate parts and materials that may distort under heat.
What Is the Typical Lead Time for Wire EDM?
The lead time for Wire EDM projects varies depending on the part complexity and order size, but prototypes typically take 1-3 days, while full production runs may take 1-2 weeks.
What Types of Materials Can Be Used with Wire EDM?
Wire EDM works with a wide range of materials, including metals (tool steel, titanium, copper, brass, etc.), alloys, exotic materials, and hard plastics, making it a versatile choice for many applications.
Can Wire EDM Handle Complex Geometries?
Yes, Wire EDM is perfect for creating intricate and complex geometries that other methods, like CNC milling, might struggle with. It allows for tight curves, internal features, and small holes in detailed designs.
