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Services de conception de gabarits et d'appareils sur mesure

Yicen Precision est spécialisé dans custom jigs and fixtures conçu pour high-precision machining, welding, assembly, and inspection workflows.
Notre conception de gabarits et de montages process ensures tight tolerances, repeatable accuracy, and stable part positioning across every production cycle.
ISO 9001:2015 | AS9100D | ISO 13485 | ITAR compliant.

cnc

Démarrer un nouveau devis CNC

ISO 9001:2015 | AS9100D | ISO 13485 | ITAR compliant.

Le moteur de devis instantané de Yicenprecision est couvert par les brevets U.S. Pat. 11,086,292, 11,347,201, 11,693,388, 11,698,623, 12,099,341, et 12,189,361. Autres brevets en cours.

high precision jigs & fixtures for manufacturing efficiency (1)

High-Precision Jigs & FixturesTooling

Notre jigs and fixtures improve accuracy, repeatability, and workflow efficiency across complex manufacturing environments.
Each design enhances stability, minimizes operator variation, and delivers consistent output in machining, welding, and inspection operations.

Engineered for:

High dimensional accuracy & GD&T compliance

Repeatable positioning across long production runs

Faster cycle times and lower takt time

Reduced operator error and downtime

Trusted by automotive, aerospace, and robotics industries

Jig & Fixture Design Capabilities

We engineer precision jigs and fixtures that support tight-tolerance machining, welding, and assembly des opérations.
Every fixture is built for rigidity, repeatability, and ergonomic usability — ensuring reliable performance in real production environments.

Why Choose Yicen Precision For Jigs & Fixtures?

Our engineering approach focuses on accuracy, manufacturability, and real production performance—not theoretical design. Every fixture is built to support tight tolerance control, stable alignment, and repeatable operations in demanding industrial environments.

Experienced Engineering Team

Specialists in machining, welding, assembly, BIW tooling, and GD&T-critical fixture design, with deep understanding of locating schemes and process constraints.

ISO-Certified Quality

Design and manufacturing workflows follow ISO 9001:2015, AS9100D, and ISO 13485 quality standards to ensure consistency and traceability.

Simulation-Driven Accuracy

FEA and kinematic simulation are used to evaluate deflection, stress, clamp forces, and repeatability before fabrication begins.

Fast Design Cycles & Rapid Prototyping

Optimized workflows allow quick concept iterations, 3D modeling, and prototype fixture builds without compromising precision.

Cost-Effective Manufacturing

In-house CNC machining, fabrication, EDM, and finishing reduce lead time, improve part consistency, and avoid outsourcing delays.

End-to-End Support

From initial requirements to engineering validation, final assembly, and on-site integration, we handle the complete fixture lifecycle.

Benefits of Jigs & Fixtures Tooling

Sur mesure jig and fixture tooling delivers measurable performance improvements by removing variability and stabilizing your manufacturing process.

ParamètresSpécifications
Improved Accuracy & Dimensional Control Maintains fixed datums and consistent location.
Faster Cycle TimesOptimized layout reduces setups and increases throughput.
Reduced Operator DependencyBuilt-in foolproofing and guided positioning.
Consistent RepeatabilityStable alignment for long production runs.
Lower Production CostsFewer rejects, faster takt time, and less downtime.
Higher Throughput Supports faster part changeovers and continuous operation.

Notre processus de commande simplifié

Téléchargez votre dessin

Pour commencer, téléchargez facilement vos fichiers CAO via notre plateforme en ligne sécurisée.

Personnalisez vos besoins

Choisissez votre matériau, votre finition, vos tolérances et le délai de livraison souhaité pour répondre aux besoins de votre projet.

Obtenir un devis immédiat

Recevez un devis en temps réel sur la base de votre conception et des spécifications sélectionnées, sans délai.

Production et livraison

Vos pièces sont fabriquées par des partenaires de confiance, soumises à un contrôle de qualité et livrées à votre porte dans les délais impartis.

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Software & Technologies

We use advanced engineering software to ensure fixture reliability and manufacturability:
SolidWorks | CATIA | Siemens NX | AutoCAD | ANSYS (FEA)
Each tool supports multi-CAD integration, simulation, and tolerance validation to guarantee dimensional accuracy before manufacturing.

Jig & Fixture Designed Components

Découvrez nos experts precision cnc machining services, where accuracy meets performance at every stage. From intricate prototypes to production-ready components, our custom cnc machining services deliver high-accuracy parts. Every cut, every contour, crafted with exceptional quality, consistency, and attention to detail.

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Jig & Fixture Manufacturing Support

We handle complete fixture production from design to on-site commissioning — all under ISO-certified processes.

ParamètresSpécifications
Usinage CNC High-precision bases, hardened locators, and inserts produced within ±0.001” tolerance.
Fabrication & Welding Structural assemblies engineered for rigidity and alignment control.
EDM & Wire Cutting Micron-level precision for tight internal corners and fine slots.
3D Printing for Prototyping Lightweight 3D printed jigs and fixtures for low-load assembly and validation trials.
Surface Finishing & Coatings Grinding, anodizing, and plating for wear resistance and surface protection.
Assembly & On-Site Commissioning Final setup, calibration, and operator training for smooth production integration.

Capacités d'assurance qualité et d'inspection

 Chaque pièce tournée est inspectée à l'aide de flux de travail métrologiques certifiés afin de garantir la précision dimensionnelle, l'intégrité de la surface et la reproductibilité des performances pour tous les volumes de production.

Fixture Calibration & Verification

CMM and laser scanning validate accuracy and repeatability for all jigs and fixtures.

Dimensional & Functional Testing

Real-load validation, clamp-force measurement, and durability testing.

Inspection Fixture Validation

Correlation checks using master gauges and reference parts.

Traceability & Documentation

Every fixture is delivered with material certificates, calibration data, and QA documentation per ISO 9001 and AS9100D.

Industries que nous servons

Yicen Precision est au service d'un large éventail d'industries, couvrant l'aérospatiale, l'automobile, l'électronique, le médical et bien d'autres encore. Nous sommes spécialisés dans la fourniture de pièces fiables et de haute qualité, conçues pour répondre aux défis techniques uniques de chaque industrie.

Études de cas

Questions fréquemment posées

Conception et production de gabarits et montages

  • What materials and processes are used to manufacture high-quality fixtures?

    Common materials include:

    • Tool steel (D2, A2, H13)
    • Mild steel or alloy steel
    • Aluminum (for lightweight fixtures)
    • Acier inoxydable
    • Composite or polymer locator blocks

    Manufacturing processes include:

    • CNC milling and turning
    • Welding & fabrication
    • EDM for intricate details
    • Grinding & surface finishing
    • Anodizing, plating, or coating for durability.
  • How do I choose between CNC-machined, welded, or 3D-printed fixtures?

    • CNC-machined fixtures → highest precision, best for machining operations
    • Welded/fabricated fixtures → ideal for large, structural, or heavy-duty applications
    • 3D-printed fixtures → best for prototypes, mockups, or low-load assembly tasks
    • Hybrid approaches are often used to balance strength, weight, and cost.
       
  • What is the difference between a jig and a fixture?

    A jig guides the cutting or drilling tool to the correct location.
    A fixture securely holds and locates the workpiece during machining, welding, or assembly but does not guide the tool.

    Use a jig when tool path accuracy is essential; use a fixture when part stability and repeatability are the priority.

  • When should I use a custom fixture instead of standard work-holding?

    Choose a custom fixture when you need:

    • Tight tolerances or GD&T-critical features
    • High repeatability across long production runs
    • Reduced setup time and human error
    • Complex or delicate part geometries
    • Better cycle time and throughput

      Standard vises and clamps cannot maintain the same datum accuracy or long-term consistency as a custom fixture. 

  • How does fixture design improve repeatability and reduce operator error?

    Custom fixtures define fixed datums, locator points, clamp positions, and engagement surfaces, so every part sits exactly the same way for every cycle.
    This eliminates:

    • Manual measuring
    • Misalignment
    • Inconsistent clamping
    • Part movement or chatter during machining

      The result is predictable accuracy and fewer production defects. 

  • Can fixtures wear out or lose accuracy over time? How do you prevent this?

    Yes. Continuous use introduces:

    • Surface wear
    • Locator damage
    • Fatigue or distortion
    • Clamp degradation

    To prevent accuracy loss, we design fixtures with: 

    • Hardened and replaceable locator surfaces
    • Wear-resistant inserts
    • Balanced clamp force distribution
    • Shim-based adjustability
    • CMM-based periodic inspection
    • A well-maintained fixture stays accurate across thousands of cycles.
        
  • Can custom fixtures reduce cycle time and production cost?

    Absolutely. Fixtures directly improve efficiency by:

    • Minimizing setup and changeover time
    • Reducing rework or scrap
    • Speeding up part loading/unloading
    • Supporting automation and semi-automation

      Over large production volumes, fixtures often deliver significant cost savings per part.  

  • Which industries benefit most from jig & fixture design?

    Our fixtures serve:

    • Automotive (welding, BIW, assembly)
    • Aerospace (precision drilling, inspection)
    • Industrial equipment
    • Electronics & PCB assembly
    • Robotics and automation
    • Dispositifs médicaux

      These sectors rely on tight tolerances, repeatability, and process stability. 

  • Are custom fixtures useful for low-volume or prototype work?

    Yes, when:

    • The part has critical tolerances
    • The geometry is complex
    • Manual alignment risks damaging the part
    • Multiple prototype cycles are expected

    Lightweight or 3D-printed prototype fixtures can also be used for early stages.

     

  • What design standards ensure a fixture is accurate and safe to use?

    A well-engineered fixture follows:

    • Proper datum & locating schemes
    • Zero over-constraint
    • Even clamp force distribution
    • Controlled rigidity & deflection
    • Tool clearance & ergonomic requirements
    • Wear-resistant surfaces at all high-contact zones

    These best practices ensure accuracy, operator safety, and long-term stability.
     

Connectez-vous avec nous

Transformer les concepts en pièces de précision

Nous sommes spécialisés dans la transformation de vos idées en composants fonctionnels de haute qualité, avec une rapidité et une précision inégalées. Grâce à une technologie de pointe et à un savoir-faire expert, nous créons des pièces qui répondent aux spécifications les plus complexes.

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Prenez contact avec nous !
Réponse rapide garantie dans les 12 heures
🔐 Tous les téléchargements sont sécurisés et confidentiels