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Laser Tube Cutting

Our laser tube cutting delivers precise results, creating clean edges and intricate forms for round, square, and custom-shaped tubing. Perfect for complex assemblies, our high-speed process enhances accuracy, saves production time, and ensures every cut meets your exact specifications for quality, consistency, and performance.

Laser Cutting Metal Tube
Laser Cutting Machinery

What is Laser Tube Cutting?

Laser tube cutting employs high-precision laser technology to cleanly cut, slot, and form metal tubes and pipes with exceptional accuracy, enabling intricate designs and smooth finishes. This method enables the creation of intricate designs and smooth finishes, making it ideal for structural parts, automotive frames, and specialized fabrication projects.

Tolerance Table for Laser Tube Cutting

Parameter Specification
Dimensional Tolerance ±0.1 mm to ±0.3 mm
Kerf Width 0.1 mm to 0.3 mm
Minimum Feature Size 0.2 mm (material-dependent)
Material Thickness Range 0.1 mm to 25 mm
Edge Quality Smooth, minimal burring
Flatness After Cutting ≤ 0.5 mm per 1000 mm

High-Precision Laser Tube Cutting for Complex Shapes

We offer laser tube cutting services that ensure fast, precise results for round, square, and rectangular tubing. This technology produces intricate hole patterns, miters, and cutouts in a single step, eliminating extra processing. Capable of working with various materials and diameters, it’s perfect for frames, furniture, and structural parts requiring strength and uniformity.

Laser Cutting Process

Materials for Laser Tube Cutting

Engineers and leading manufacturers trust Yicen Precision for fast iterations and durable, high-performance parts. Whether for prototyping or full-scale production, our extensive material selection ensures precision, strength, and reliability for any CNC machining project.

6061 (Extruded or Drawn)

304, 316 (Welded or Seamless)

Steel A513 Type 1, HREW
Steel A513 Type 2, CREW
Steel A513 Type 5, DOM
Steel 4130 (Chromoly), Seamless
Steel A513 (Rectangular)
Steel 4130 (Chromoly)
Cold Drawn Seamless (Rectangular)

Surface Finishing for Laser-Cut Parts

Yicen Precision offers a variety of finishing services to ensure your parts meet exacting standards.

Deburring
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Removes sharp edges and burrs created during cutting to improve safety and provide a clean, finished look.

Bead Blasting
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 Uses high-pressure blasting with fine media to create a smooth, matte surface. Ideal for achieving a uniform finish and removing minor imperfections.

Chemical Cleaning (Pickling)
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Removes oxidation, scale, and surface contaminants to restore and prepare metal surfaces after cutting.

Brushing
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 Applies a uniform, subtle texture using abrasive brushes for an attractive and tactile surface.

Polishing
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Mechanically smooths surfaces to achieve a high-gloss, reflective finish—ideal for decorative or consumer-facing parts.

Tumbling
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Smooths and rounds edges of small parts by vibrating them with abrasive media, improving finish and handling safety.

Powder Coating
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Applies a durable, protective coating that improves corrosion resistance and allows for various color options. Perfect for functional and aesthetic applications.

Anodizing
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 Adds a corrosion-resistant oxide layer to aluminum parts and enables a range of color options for both protection and aesthetics.

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Transform Concepts into Precision Parts

We specialize in converting your ideas into high-quality, functional components with unparalleled speed and accuracy. With advanced technology and expert craftsmanship, we create parts that meet the most complex specifications.

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What is The Process of Laser Tube Cutting at Yicen Precision?

In laser tube cutting, a high-intensity beam generated by fiber or CO₂ sources, is directed to slice through tubes of various shapes, including round, square, and custom profiles. The process is highly automated, driven by CAD/CAM software, which ensures each cut follows exact specifications.

Design & Programming

The process begins with a digital design file, typically in DXF or STEP format. The file is loaded into CNC software, which converts the design into exact cutting commands. Engineers can include complex hole patterns, miters, or engraving directly into the plan.

Tube Loading and Positioning

Tubes are placed into an automated loading system that aligns and secures them. Advanced machines can handle diameters ranging from 12 mm to over 200 mm, accommodating various industrial applications.

Cutting and Shaping

A high-powered laser, often exceeding 3,000 watts, focuses its beam onto the material surface, melting or vaporizing the metal instantly. Assist gases such as nitrogen or oxygen help remove molten material and prevent oxidation, ensuring a clean, burr-free edge.

Complex Features in One Pass

One of the biggest advantages is the ability to cut complex geometries such as slots, angled cuts, and intricate patterns in a single operation, eliminating the need for secondary machining.

Quality Inspection

After cutting, each tube is inspected for dimensional accuracy and surface finish. Automated measurement systems can achieve tolerances as tight as ±0.1 mm, making the process ideal for industries like aerospace, automotive, and medical manufacturing.

What Are The Challenges in Laser Tube Cutting?

Laser tube cutting is a powerful manufacturing method, it comes with its own set of challenges that must be managed to ensure consistent results. 

Material Reflectivity

Metals such as copper, brass, and some aluminum alloys can reflect the laser beam back toward the cutting head, potentially damaging optics. Using fiber lasers, specialized coatings, or surface treatments can help minimize reflectivity and improve cutting performance.

Heat-Induced Distortion

During cutting, thin-walled tubes can easily deform due to heat exposure. Excessive thermal input can cause deformation, affecting accuracy and fit. Adjusting power levels, cutting speeds, and assisting gas flow is essential to maintain dimensional stability.

Complex Programming Requirements

Intricate geometries require precise CNC programming to ensure clean, accurate cuts. Poorly optimized cutting paths can waste material, increase cycle times, and result in part misalignment. Skilled programming ensures efficiency and quality.

Ongoing Maintenance Needs

Laser tube cutting machines rely on clean optics, properly aligned nozzles, and reliable gas delivery. Neglecting maintenance can lead to reduced cut quality, costly downtime, and shortened equipment lifespan.

Thickness Limitations

Most laser tube cutting systems handle wall thicknesses up to 10–12 mm efficiently. Cutting thicker materials can slow production and may require multiple passes, increasing both cycle time and operating costs.

Yicen Machining Solutions

Whether you’re creating a small batch of custom parts or scaling up for high-volume production, Yicen machining services offer the flexibility you need.
CNC Milling
Rapid Prototyping

CNC rapid prototype machining is perfect for creating engineering or production prototypes that closely resemble the final product in both appearance and functionality. At Yicen, we offer instant quotes and fast delivery, providing you with precise, high-quality CNC machined prototypes for your needs.

CNC Milling
Low Volume Manufacturing

Low volume CNC machining often acts as a bridge between prototyping and mass production for new and emerging production. With Yicen, this process becomes easier, more efficient, and cost-effective, allowing you to scale production quickly while maintaining high-quality standards.

CNC Milling
End-use Production

CNC production machining is the best solution for producing a thousand parts or more efficiently. Leveraging a diverse selection of materials and automation and multi-axis capabilities, Yicen delivers high-volume production with tight tolerances, superior dimensional accuracy, high reliability and fast turnaround times.

Insights & Articles

Explore Machining services blog for expert insights on CNC machining, industry trends, manufacturing tips, and technology updates—designed to keep you informed, inspired, and ahead in precision engineering.

Frequently Asked Questions

Laser Tube Cutting

  • How much does laser tube cutting cost at Yicen Precision?

    The cost of laser tube cutting depends on several factors, such as material type, tube dimensions, part complexity, and the quantity of parts needed. Custom, intricate cuts may require more time and resources, influencing the overall price. To provide an accurate cost estimate, we recommend submitting your design files for a detailed quote, ensuring transparent pricing based on your project requirements.
     

  • What file formats do you accept for laser tube cutting?

    For laser tube cutting, we primarily accept DXF, STEP, and STL file formats, as these are commonly used for 3D and CAD designs. These formats preserve the necessary geometric details and ensure accurate cuts. If your design file is in another format, our team can help you convert it to the appropriate format to ensure the best results in the cutting process.
     

  • What is the lead time for laser tube cutting at Yicen Precision?

    The lead time for laser tube cutting depends on the size and complexity of the project, as well as the quantity of parts required. Smaller, less complex parts can typically be completed in just a few days, while more intricate designs or larger quantities may take longer. At Yicen Precision, we strive to provide efficient turnaround times while ensuring that the quality of each part meets our high standards.
     

  • What industries benefit from laser tube cutting?

    Laser tube cutting is widely used across industries such as automotive, aerospace, furniture, construction, and medical device manufacturing. It’s particularly beneficial for creating custom tubing, structural components, frames, and brackets. The precision and flexibility of laser tube cutting make it an excellent choice for producing parts that require high-quality finishes and complex features.
     

  • Can laser tube cutting be used for complex shapes and designs?

    Yes, laser tube cutting is ideal for creating complex shapes and designs, including intricate patterns, curves, and holes. Unlike traditional methods, which may require multiple steps or tools, laser cutting can efficiently produce parts with complex geometries in a single pass. This capability is especially beneficial for industries like automotive and aerospace, where precise, customized components are required.
     

  • How accurate is laser tube cutting at Yicen Precision?

    Our laser tube cutting service at Yicen Precision offers high precision, with tolerances as tight as ±0.1 mm. This level of accuracy ensures that each part meets your exact specifications, even for complex cuts and intricate shapes. The laser cutting process also eliminates the risk of material distortion, ensuring a high-quality finish with minimal deviation from the design.
     

  • What are the advantages of laser tube cutting over traditional methods?

    Laser tube cutting offers several advantages over traditional cutting methods, such as sawing or punching. It provides high precision with tight tolerances, ideal for complex designs and intricate features. Laser cutting also results in smooth, burr-free edges and requires minimal post-processing. Additionally, it can cut both straight and curved cuts on tubes of various sizes, offering greater flexibility and efficiency.
     

  • What is the maximum tube size that can be cut with your laser cutting equipment?

    At Yicen Precision, our laser tube cutting equipment can handle tubes up to 6 meters (20 feet) in length and 200 mm in diameter. This capability allows us to cut both small and large tubes, making it suitable for a variety of projects, from custom prototypes to large-scale manufacturing runs. If you have a specific size requirement, we can work with you to determine the best solution.
     

  • How laser tube cutting works?

    Laser tube cutting is a process that uses a high-powered laser to cut through tubular materials such as metal pipes and tubes. The laser beam is focused on the surface of the tube, where it melts, burns, or vaporizes the material along a programmed path. This method allows for high-precision cuts and is ideal for creating complex shapes, holes, and contours in tubes with minimal waste and without the need for secondary processes.
     

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