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Surface Grinding

Get precise, smooth surfaces with tight thickness control, perfect for tool and die applications. Our surface grinding services ensure flawless finishes and uniformity, delivering high-quality results ideal for demanding industries. Whether for prototypes or mass production, our services provide consistency and accuracy in every part.

Surface Grinding Operation
Surface Grinding Process

What is Surface Grinding?

Surface grinding is a precise machining technique designed to create smooth, flat surfaces on both metal and non-metal parts with exceptional accuracy. Our surface grinding services achieve tight tolerances and superior surface finishes, making it ideal for components requiring exact thickness, parallelism, or flatness. This method is widely used in tooling, die making, and high-precision engineering applications.

Tolerance Table for Surface Grinding

Parameter Specification
Dimensional Tolerance ±0.002 mm to ±0.01 mm
Flatness Tolerance ≤ 0.002 mm per 100 mm
Parallelism Tolerance ≤ 0.003 mm per 100 mm
Surface Finish (Ra) 0.1 – 0.8 µm
Part Size Capacity Up to 1200 mm x 500 mm
Thickness Tolerance ±0.005 mm to ±0.01 mm

Precision Surface Grinding for Smooth, Flat Finishes

Our surface grinding services deliver precise flatness and superior surface finishes on metal components. By utilizing advanced grinding equipment, we achieve material removal with accuracy down to the micron level. This method is perfect for tooling, die components, and parts that require exact thickness. We guarantee tight tolerances and consistent quality across every project.

Precision Surface Grinding

Materials for Surface Grinding

Engineers and leading manufacturers trust Yicen Precision for fast iterations and durable, high-performance parts. Whether for prototyping or full-scale production, our extensive material selection ensures precision, strength, and reliability for any CNC machining project.

5052 H32 Aluminum
6061 T6 Aluminum
7075 T6 Aluminum
MIC6 Aluminum

Naval Brass
Free-Cutting Brass
Cartridge Brass

Gray Cast Iron
Ductile Cast Iron
Malleable Cast Iron

A36 Steel
1018 Steel
1020 Steel

304 Stainless Steel
316 Stainless Steel
410 Stainless Steel

ABS
PVC
Acrylic
Nylon

Grade 2
Grade 5 (Ti-6Al-4V)

Surface Finishing for Surface Grinding

At Yicen Precision, our surface grinding finishing services ensure your parts achieve precise flatness, superior surface quality, and the ideal finish for both prototyping and production needs.

Deburring
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Removes sharp edges and burrs created during cutting to improve safety and provide a clean, finished look.

Bead Blasting
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 Uses high-pressure blasting with fine media to create a smooth, matte surface. Ideal for achieving a uniform finish and removing minor imperfections.

Chemical Cleaning (Pickling)
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Removes oxidation, scale, and surface contaminants to restore and prepare metal surfaces after cutting.

Brushing
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 Applies a uniform, subtle texture using abrasive brushes for an attractive and tactile surface.

Polishing
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Mechanically smooths surfaces to achieve a high-gloss, reflective finish—ideal for decorative or consumer-facing parts.

Tumbling
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Smooths and rounds edges of small parts by vibrating them with abrasive media, improving finish and handling safety.

Powder Coating
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Applies a durable, protective coating that improves corrosion resistance and allows for various color options. Perfect for functional and aesthetic applications.

Anodizing
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 Adds a corrosion-resistant oxide layer to aluminum parts and enables a range of color options for both protection and aesthetics.

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We specialize in converting your ideas into high-quality, functional components with unparalleled speed and accuracy. With advanced technology and expert craftsmanship, we create parts that meet the most complex specifications.

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What Technologies are Used in Surface Grinding?

To achieve high levels of precision, several advanced technologies are employed. These technologies ensure consistent and efficient grinding across various materials, from metals to non-metals.

CNC Surface Grinding

The most common technology used in surface grinding today is CNC (Computer Numerical Control) grinding. This technology allows for precise control over the grinding wheel’s position and movement, ensuring accurate and repeatable results. CNC surface grinders are equipped with automatic adjustments to compensate for wheel wear and maintain tight tolerances, often achieving precision down to 0.001 mm.

Magnetic Chuck Technology

A magnetic chuck is commonly used in surface grinding to securely hold the workpiece during the grinding process. The chuck uses magnetic force to hold the part in place, ensuring it stays stable and aligned while the grinding wheel removes material. This technology improves precision and reduces the chances of movement that could affect the part’s surface finish.

Hydraulic Surface Grinding

Hydraulic systems are used to control the movement of the grinding table, which holds the workpiece. These systems provide smooth, consistent motion, which is crucial for maintaining a uniform surface finish. Hydraulic surface grinding is particularly effective for large or heavy components that need to be ground with precision.

Wheel Dressing Systems

A key technology in surface grinding is the wheel dressing system, which helps maintain the sharpness and geometry of the grinding wheel. This system removes any glaze or build-up on the wheel, ensuring it stays effective throughout the grinding process. Regular dressing extends the life of the grinding wheel, ensuring consistent results and reducing downtime.

Coolant Systems

Surface grinding generates significant heat due to the friction between the workpiece and the grinding wheel. To maintain the quality of the surface finish and prevent overheating, coolant systems are employed. These systems direct a stream of coolant to the grinding zone, which not only cools the surface but also helps wash away the material being ground.

What Are The Perks of Using Surface Grinding?

Surface grinding offers numerous benefits, making it a go-to choice for industries requiring precision and quality. The key advantages include:

High Precision and Tolerances

Surface grinding is known for its ability to achieve tight tolerances, often as precise as ±0.001 mm. This makes it ideal for applications requiring exact dimensions, such as tooling, die making, and high-precision engineering parts. This high degree of accuracy ensures that components fit together seamlessly and function as intended in their final applications.

Superior Surface Finish

One of the standout benefits of surface grinding is its ability to produce smooth, flat finishes. This process can provide finishes with a surface roughness value as low as Ra 0.1 micrometers, which is crucial for parts that require excellent surface quality. A smooth finish not only improves the appearance of parts but also reduces friction, which can lead to longer-lasting components.

Versatility Across Materials

Surface grinding can be used on a variety of materials, from metals like steel, aluminum, and stainless steel to ceramics and composite materials. The versatility of this process makes it suitable for a wide range of industries, including automotive, aerospace, medical, and manufacturing.

Enhanced Performance and Durability

The precision and smoothness achieved through surface grinding enhance the overall performance and durability of the components. Whether it’s a die, mold, or precision tool, parts that undergo surface grinding tend to last longer, operate more efficiently, and require less maintenance.

Yicen Machining Solutions

Whether you’re creating a small batch of custom parts or scaling up for high-volume production, Yicen machining services offer the flexibility you need.
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Rapid Prototyping

CNC rapid prototype machining is perfect for creating engineering or production prototypes that closely resemble the final product in both appearance and functionality. At Yicen, we offer instant quotes and fast delivery, providing you with precise, high-quality CNC machined prototypes for your needs.

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Low Volume Manufacturing

Low volume CNC machining often acts as a bridge between prototyping and mass production for new and emerging production. With Yicen, this process becomes easier, more efficient, and cost-effective, allowing you to scale production quickly while maintaining high-quality standards.

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End-use Production

CNC production machining is the best solution for producing a thousand parts or more efficiently. Leveraging a diverse selection of materials and automation and multi-axis capabilities, Yicen delivers high-volume production with tight tolerances, superior dimensional accuracy, high reliability and fast turnaround times.

Insights & Articles

Explore Machining services blog for expert insights on CNC machining, industry trends, manufacturing tips, and technology updates—designed to keep you informed, inspired, and ahead in precision engineering.

Frequently Asked Questions

Surface Grinding

  • Can you surface grind parts with very thin dimensions?

    Yes, surface grinding is well-suited for grinding thin parts as well as thick materials. The process can be carefully controlled to remove only small amounts of material, which makes it ideal for delicate or thin parts that require high precision without the risk of distortion. We ensure that even thin materials are ground accurately and maintain their structural integrity during the process.
     

  • How do you ensure the quality of parts during surface grinding?

    We have strict quality control procedures in place to ensure the accuracy and consistency of every part we grind. Our team uses advanced measuring tools such as coordinate measuring machines (CMM) and micrometers to check the dimensions and flatness of each part. We also inspect surface finishes to ensure they meet the required standards. Our goal is to deliver parts that meet your exact specifications, ensuring functionality and performance.
     

  • Can you grind parts with complex geometries?

    Surface grinding is most effective for producing flat surfaces, but it can be used in combination with other grinding techniques to handle parts with complex geometries. For example, if a part has a curved surface or intricate features, we may use additional methods like form grinding to achieve the desired shape and finish. Our team is skilled at working with a variety of part designs and can provide custom grinding solutions for complex geometries.
     

  • How long does it take to surface grind a part?

    The time required to surface grind a part depends on factors such as part size, material type, and the level of finish required. Smaller, simpler parts may take just a few minutes, while larger or more complex parts may take longer. At Yicen Precision, we strive to deliver fast turnaround times while maintaining the highest standards of precision and quality.
     

  • Can surface grinding be used for both rough and fine finishes?

    Yes, surface grinding can be used to achieve both rough and fine finishes. For rough grinding, larger grit sizes are used to remove significant material quickly, while fine grinding uses smaller grit sizes to achieve smoother finishes and higher accuracy. At Yicen Precision, we tailor our grinding process based on your project’s requirements, ensuring the right finish for both functional and aesthetic needs.
     

  • What is the difference between surface grinding and other grinding methods?

    Surface grinding specifically targets the creation of smooth, flat surfaces, unlike cylindrical or internal grinding, which focuses on the outer and inner diameters of parts, respectively. Surface grinding is particularly useful for creating precise, flat surfaces that require tight tolerances and fine finishes. Other grinding methods are more focused on specific features or shapes, such as cylindrical grinding for round parts.
     

  • What is the maximum size of parts you can surface grind?

    Our surface grinding machines can accommodate parts up to 24 inches wide, 48 inches long, and 10 inches high. For larger parts or more complex geometries, we may use multiple passes or different techniques. We work closely with our clients to determine the best approach based on their specific project needs.
     

  • What is surface grinding, and how does it work?

    Surface grinding is a precision machining process used to produce a smooth and flat surface on a workpiece. It involves a rotating grinding wheel that removes material from the surface of the part, ensuring tight tolerances and a high-quality finish. Surface grinding is typically used for parts that need precise dimensions and a smooth surface, such as metal components, tooling, and machine parts.
     

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