Yes, it’s perfect for cutting complex internal shapes with tight tolerances.
Precision wire EDM cutting for intricate shapes and tight tolerances in hard or delicate materials. Get in touch for a custom solution.
Wire cutting, also known as Wire EDM (Electrical Discharge Machining), involves using a thin electrically charged wire to cut conductive materials with extreme accuracy. Yicen Precision offers wire cutting for intricate parts and tight-tolerance applications, often used in mold making, aerospace, and high-precision tooling.
Feature | Standard Tolerance (mm) | High Precision (mm) | Ultra-Precision (mm) |
---|---|---|---|
Dimensional Accuracy | ±0.010 | ±0.005 | ±0.002 |
Cutting Width (Kerf) | ±0.020 | ±0.010 | ±0.005 |
Straightness | 0.005/100mm | 0.002/100mm | 0.001/100mm |
Roundness | ±0.010 | ±0.005 | ±0.002 |
Concentricity | ±0.010 | ±0.005 | ±0.002 |
Surface Finish (Ra) | 1.6 µm | 0.8 µm | 0.2 µm |
Minimum Feature Size | 0.25 mm | 0.15 mm | 0.05 mm |
Our wire cutting (EDM) services are designed for extremely accurate machining of intricate shapes and fine features in hard metals. Using electrically charged wire, we achieve tight tolerances and smooth edges without mechanical force. It’s a go-to solution for tooling, dies, and delicate components that require precision without distortion.
Engineers and leading manufacturers trust Yicen Precision for fast iterations and durable, high-performance parts. Whether for prototyping or full-scale production, our extensive material selection ensures precision, strength, and reliability for any CNC machining project.
D2
A2
H13
304
316
17-4 PH
440C
S7
M2
6061
7075
Grade 2
Grade 5 (Ti-6Al-4V)
WC
C110 (Copper)
C932 (Bronze)
C360
C260
Inconel 625
Inconel 718
EDM-grade graphite
Yicen Precision offers a variety of finishing options tailored to your project needs.
The default finish directly from the wire cutting process, featuring visible tool paths and minor surface roughness.
A matte, uniform finish is achieved by blasting the surface with fine media such as glass beads. This treatment is perfect for reducing glare and improving visual consistency.
A durable, oven-cured finish applied in a range of colors and textures.
Have a unique requirement? Submit an RFQ and our team will collaborate with you to develop a customized finishing solution.
Mechanical polishing delivers a smooth, mirror-like surface, ideal for parts that require both refined aesthetics and low friction.
An electrochemical treatment that smooths metal surfaces, reduces roughness, and enhances corrosion resistance, ideal for stainless steel components.
Removes sharp edges and residual burrs from the wire cutting process to improve handling safety and surface quality, especially for precision parts.
Removes surface contaminants and free iron from stainless steel.
In high-precision manufacturing, every cut matters. When extreme accuracy, fine detailing, and a smooth finish are non-negotiable, wire cutting (also known as Wire EDM, Electrical Discharge Machining) stands out as the superior choice. At Yicen Precision, we bring advanced wire cutting technology to your most complex metal machining needs, ensuring accuracy, quality, and reliability every time.
Wire cutting uses a thin wire, usually made of brass or molybdenum, as an electrode to cut through electrically conductive materials. The process doesn’t involve direct contact. Instead, electrical sparks generated between the wire and the material erode it into the desired shape. This allows for ultra-precise cutting with minimal mechanical stress.
Unlike traditional machining, wire EDM excels in crafting intricate geometries, internal contours, and tight-tolerance components, making it indispensable for industries like aerospace, medical, and mold making.
At Yicen Precision, we’ve mastered the art of wire EDM with advanced machines, skilled technicians, and a commitment to detail. Whether it’s a prototype or mass production, our team ensures consistency and accuracy at micro levels.
We handle hard materials such as titanium, tool steel, tungsten carbide, and Inconel, providing smooth finishes and burr-free edges. Each project is carefully monitored to meet the strictest industry specifications.
Our goal is simple, deliver world-class wire cutting solutions that help our clients achieve superior results. With cutting-edge equipment and a passion for perfection, Yicen Precision ensures that every cut is flawless and every project is completed on time.
We prioritize clear communication, competitive pricing, and on-time delivery to build long-term relationships with our clients. Whether you’re working on delicate parts or heavy-duty components, we bring your ideas to life with wire-cutting excellence.
For unmatched accuracy, smooth finishes, and expert handling of tough materials, trust Yicen Precision’s wire cutting services. Contact us today to discuss your next project and discover how precision meets performance.
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Yes, it’s perfect for cutting complex internal shapes with tight tolerances.
No, it’s a non-contact process that uses electrical sparks for cutting.
No, it’s a cold cutting process that avoids thermal distortion.
It can achieve tolerances as tight as ±0.002mm.
Yes, it’s ideal for prototypes and small production runs.