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Sensor Housings and Mounts CNC Machining for Robotics Industry

Precision-engineered sensor housings and mounts designed for optimal protection, accurate positioning, and reliable performance in robotic applications. Our robotics industry-grade CNC machining delivers custom enclosures with exceptional dimensional accuracy, environmental sealing, and integrated mounting features. Trust AS9100-certified manufacturing excellence for your critical sensor protection and positioning needs.

sensor housings and mounts cnc machining for robotics industry

Usinage CNC fiable pour les pièces et outils robotiques

Qu'il s'agisse d'engrenages et d'actionneurs de haute précision, d'outillage et de boîtiers personnalisés, nous créons des composants performants qui améliorent l'efficacité et la fiabilité des systèmes robotiques. Nos capacités d'usinage avancées garantissent des tolérances serrées et une qualité supérieure, pour tout ce qui concerne les robots industriels et les machines autonomes. Grâce à notre expertise dans une large gamme de matériaux, nous fournissons des solutions robustes qui répondent aux normes exigeantes de l'ingénierie robotique.

sensor housings and mounts cnc machining for robotics industry (1)

Solutions for Sensor Housings and Mounts CNC Machining in Robotics

Sensor housings and mounts are critical components that protect sensitive detection equipment while maintaining precise positioning and alignment within robotic systems. These essential elements shield vision systems, proximity sensors, force-torque sensors, LiDAR units, and environmental monitors from mechanical impact, contamination, and environmental hazards. Yicen Precision specializes in manufacturing sensor housings and mounts that meet the stringent requirements of industrial automation, autonomous vehicles, collaborative robots, medical robotics, and aerospace applications.

Our advanced CNC machining capabilities utilize 5-axis milling, multi-axis lathes, and precision tooling to produce complex housing geometries with integrated sealing grooves, mounting interfaces, and precise alignment features. We work with diverse materials including aluminum 6061 and 7075 for lightweight applications, stainless steel 316 for corrosion resistance, titanium alloys for aerospace robotics, and Inconel for high-temperature environments. Every sensor housing and mount undergoes rigorous quality verification through AS9100 and NADCAP-compliant processes, ensuring tight tolerances, proper sealing surfaces, and dimensional stability that guarantee optimal sensor performance, environmental protection, and long-term reliability in demanding robotics applications.

Pièces CNC que nous livrons pour l'industrie robotique

Articulations et effecteurs du bras robotique
Composants du groupe motopropulseur
Actionneurs et engrenages
Cadres structurels sur mesure
Boîtiers et supports de capteurs
Roulements et pièces pour mouvements linéaires
Boîtiers d'alimentation
Boîtiers d'alimentation
Composants du système de contrôle
Prototypage

Pièces CNC que nous livrons pour l'industrie robotique

 Nous proposons des composants usinés avec précision, conçus pour améliorer les performances, la fiabilité et la fonctionnalité des systèmes robotiques dans diverses applications.

 

Articulations et effecteurs du bras robotique
Composants du groupe motopropulseur
Actionneurs et engrenages
Cadres structurels sur mesure
Boîtiers et supports de capteurs
Roulements et pièces pour mouvements linéaires
Boîtiers d'alimentation
Boîtiers d'alimentation
Composants du système de contrôle
Interface robotique avancée
Interface robotique avancée
Robot de service interactif
Système d'automatisation robotique

Des installations ultramodernes

Équipés des dernières technologies et de machines de pointe, ils garantissent une fabrication précise et de haute qualité.
Centre d'usinage de précision

Fabrication CNC de haute précision avec une technologie avancée et une efficacité inégalée.

Atelier de production CNC

Rationalisation de la production CNC à l'aide de machines de pointe pour une qualité constante.

Centre de fabrication CNC avancée

Fabrication experte et assemblage de composants CNC complexes sous un même toit.

Installation d'usinage automatisée

Des opérations CNC entièrement automatisées pour un usinage rapide, précis et fiable.

Atelier CNC haute performance

Optimisé pour produire des pièces CNC de qualité supérieure avec rapidité et précision.

Usine de production intégrée à commande numérique

Fabrication CNC de bout en bout avec des flux de travail transparents et des résultats supérieurs.

Matériaux pour la robotique

Nous proposons une variété de alliages métalliques et plastiques haute performance pour pièces pour la robotique, en veillant à ce que la durabilité et fiabilité.

Laboratoire de développement robotique
  • Acier et acier inoxydable: 301, 316/316L, 15-5, aciers à outils, 4140
  • Aluminium : 6061-T6, 7075-T6, 5052, 2024-T351
  • Laiton et alliages de cuivre : C360, Cuivre C110, Cuivre C101
  • Thermoplastiques: PC, ABS, PLA, PEEK, Ultem 1010, PA 12
  • Polymères de base: HDPE, UHMW-PE , Garolite G-10, FR4

Finitions de surface pour la robotique

Notre finitions de surface, y compris anodisation et galvanoplastie, améliorer résistance à la corrosion et performance dans les applications robotiques.

Processus de soudage automatisé
  • Anodisation
  • Tel qu'usiné
  • Bred Blasting
  • Oxyde noir
  • Électropolissage
  • Nickelage chimique
  • Revêtement de conversion au chromate
  • Usinage de précision
  • Revêtement en poudre
  • Polissage
  • Usinage en douceur

Industries que nous servons

Yicen Precision est au service d'un large éventail d'industries, couvrant l'aérospatiale, l'automobile, l'électronique, le médical et bien d'autres encore. Nous sommes spécialisés dans la fourniture de pièces fiables et de haute qualité, conçues pour répondre aux défis techniques uniques de chaque industrie.

Ce que disent les clients

Découvrez pourquoi les clients font confiance à Yicen Precision pour l'usinage CNC. Nos témoignages soulignent la satisfaction que suscitent la précision, la qualité, le respect des délais de livraison et l'assistance dévouée, ce qui favorise des partenariats durables dans des secteurs d'activité du monde entier.

Connectez-vous avec nous

Transformer les concepts en pièces de précision

Nous sommes spécialisés dans la transformation de vos idées en composants fonctionnels de haute qualité, avec une rapidité et une précision inégalées. Grâce à une technologie de pointe et à un savoir-faire expert, nous créons des pièces qui répondent aux spécifications les plus complexes.

Prenez contact avec nous !
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Precision CNC Machining for Sensor Housings and Mounts

A. What are Sensor Housings and Mounts?

Sensor housings and mounts are precision-machined protective enclosures and positioning fixtures designed to secure and shield sensitive detection equipment in robotic systems. Housings include sealed enclosures for vision cameras, protective casings for proximity and ultrasonic sensors, rugged shields for force-torque transducers, and environmental enclosures for temperature and humidity monitors. Mounts encompass adjustable brackets, fixed positioning plates, gimbal assemblies, and kinematic mounting platforms that ensure accurate sensor orientation and alignment. These components are essential in autonomous mobile robots, industrial inspection systems, collaborative robot safety systems, surgical robotics, warehouse automation, and aerospace robotics platforms. The precision and protective qualities of these machined components directly impact sensor accuracy, data reliability, system safety, and operational longevity across manufacturing, logistics, medical, and defense applications.

B. Principales exigences techniques

Sensor housings and mounts for robotics demand exceptional precision with tolerances of ±0,0005″ à ±0,002″. on mounting surfaces and alignment features to ensure accurate sensor positioning and optical axis alignment. Flatness specifications on sealing surfaces typically require 0.0005″ to 0.001″ to ensure proper gasket compression and environmental protection rated to IP65, IP67, or IP69K standards. Parallelism and perpendicularity between mounting faces must maintain tolerances within ±0.001″ to prevent sensor misalignment and measurement errors. Material specifications must provide adequate rigidity to prevent vibration-induced sensor movement while offering thermal stability across operational temperature ranges. Surface finish requirements range from Ra 32 to Ra 16 microinches on sealing surfaces and Ra 63 micro-pouces on external surfaces. Optical windows require precise bore tolerances of ±0.0005″ with minimal surface irregularities. Thread specifications for mounting fasteners must conform to Class 2B or 3B standards for secure attachment. Sensor housings must withstand shock loads up to 50G, vibration frequencies across 10-2000 Hz, and environmental exposure including moisture, dust, chemicals, and temperature extremes from -40°F to 185°F.

C. Défis et solutions en matière de fabrication

Machining sensor housings and mounts presents complex challenges including maintaining tight tolerances on thin-walled enclosures susceptible to deflection, achieving precise alignment between multiple mounting surfaces, and creating complex internal geometries for cable routing and thermal management. Sealing groove dimensions require exceptional consistency to ensure proper O-ring compression across environmental conditions. Optical windows and viewing ports demand precise bore tolerances and surface finishes to prevent distortion of sensor fields of view. Material selection must balance weight, thermal expansion characteristics, and electromagnetic interference shielding requirements.

Yicen Precision overcomes these manufacturing challenges through advanced 5-axis CNC machining that enables complete housing fabrication in single setups, ensuring perfect alignment of mounting features, sealing surfaces, and optical bores. Our CAM software optimizes tool paths for thin-wall machining using specialized high-feed milling techniques that minimize cutting forces and thermal distortion. We employ precision fixtures specifically designed for sensor housings, supporting delicate features without inducing stress or deflection. CMM inspection verifies all critical dimensions including sealing groove depths, mounting hole positions, flatness specifications, and perpendicularity with documented traceability. Our quality control measures include pressure testing for sealed enclosures, optical alignment verification for vision system housings, and vibration testing to ensure mounting rigidity, guaranteeing every sensor housing and mount meets exact specifications for optimal sensor protection and performance.

D. Applications et cas d'utilisation

Sensor housings and mounts are utilized across diverse robotic platforms:

  • Vision System Protection: Camera housings for machine vision, 3D scanning, and quality inspection robots with precision optical alignment
  • Autonomous Vehicle Sensors: Rugged enclosures for LiDAR, radar, and camera arrays on AGVs, AMRs, and self-driving vehicles
  • Collaborative Robot Safety: Protective mounts for proximity sensors, laser scanners, and force-torque transducers enabling safe human-robot interaction
  • Industrial Inspection Systems: Precision mounts for non-destructive testing sensors, thermal cameras, and ultrasonic probes on robotic platforms
  • Medical Robotics: Sterile sensor housings for surgical navigation systems, endoscopic cameras, and force feedback sensors
  • Warehouse Automation: Environmental enclosures for barcode scanners, RFID readers, and dimension measurement sensors on sortation robots
  • Aerospace Robotics: Lightweight, high-temperature sensor mounts for space robotics, satellite mechanisms, and UAV sensor packages
  • Agricultural Robots: Weather-resistant housings for multispectral cameras, soil sensors, and crop monitoring equipment on autonomous farm equipment

E. Why Choose Yicen Precision for Sensor Housings and Mounts?

Yicen Precision delivers specialized expertise in manufacturing complex sensor housings and mounts with rapid turnaround times from prototype development through high-volume production runs. Our engineering team provides comprehensive Design for Manufacturability (DFM) consultation, optimizing enclosure designs for environmental sealing, thermal management, mounting configurations, and manufacturing efficiency. We maintain complete material traceability with certified mill test reports and material certifications for every component. Our scalable production capabilities accommodate both custom single-unit sensor housings for specialized applications and high-volume production orders with consistent quality standards. State-of-the-art inspection equipment including CMMs, optical comparators, and surface finish analyzers ensure dimensional accuracy and sealing surface quality. We provide additional services including anodizing, hard coating, and custom finishing to meet specific application requirements. Cost-effective solutions are achieved through optimized machining strategies, efficient material utilization, and integrated manufacturing processes that reduce lead times without compromising quality. Contact us for a custom quote and engineering consultation to discover how our precision sensor housings and mounts can enhance your robotic system’s reliability and sensor performance.

Perspectives et articles

Explorer Services d'usinage pour obtenir des avis d'experts sur l'usinage CNC, les tendances de l'industrie, les conseils de fabrication et les mises à jour technologiques - conçus pour vous informer, vous inspirer et vous donner une longueur d'avance dans l'ingénierie de précision.

Questions fréquemment posées

Sensor Housings

  • What is the typical lead time for custom sensor housing production?

    Prototype sensor housings typically require 2-3 weeks depending on complexity and finishing requirements. Production orders range from 3-5 weeks for standard volumes. We offer expedited services for urgent projects with potential delivery in 7-10 business days. All timelines include precision machining, finishing operations, and comprehensive quality inspection.
     

  • What materials are best for electromagnetic interference (EMI) shielding in sensor housings?

    Aluminum alloys provide excellent EMI shielding for most robotic sensor applications and are easily machinable with good thermal properties. For enhanced shielding, we recommend 6061-T6 aluminum with Type III hard anodizing or nickel plating. Stainless steel 316 offers superior shielding for high-EMI environments. We can also incorporate threaded grounding provisions and conductive gasket grooves.
     

  • Can you accommodate optical windows and viewing ports in sensor housings?

    Yes, our precision boring capabilities create optical windows with tolerances of ±0.0005″ and surface finishes suitable for direct glass mounting or threaded lens interfaces. We can machine housings for various optical components including camera lenses, laser emitters, LED indicators, and infrared sensors while maintaining precise alignment with mounting surfaces.
     

  • What IP ratings can you achieve with your sensor housings?

    We manufacture sensor housings capable of meeting IP65, IP67, and IP69K environmental protection ratings. Our precision machining ensures proper O-ring groove dimensions, sealing surface flatness, and gasket compression specifications. We provide design consultation for sealing strategies and can perform pressure testing to verify environmental protection performance.
     

Prenez contact avec nous !
Réponse rapide garantie dans les 12 heures
🔐 Tous les téléchargements sont sécurisés et confidentiels