The surface finish options for Wire EDM depend on the part requirements. For smooth finishes, we offer skim cuts and multi-skim finishes, while As-Cut finishes are perfect for parts that do not require post-machining.
Zum Inhalt springen Unter Yicen Präzision, we specialize in Wire EDM machining that delivers high-precision, tight-tolerance cuts for a wide range of metals and plastics. Our advanced technology ensures that your components are made with unmatched accuracy, achieving tolerances down to ±0.001″ (±0.025 mm). Whether you’re working on prototypes or high-volume production runs, we offer fast turnaround times and consistently high-quality results.
ISO 9001:2015 | AS9100D | ISO 13485 | ITAR-konform
Die Yicenprecision Instant Quoting Engine ist durch die U.S. Pat. Nr. 11,086,292, 11,347,201, 11,693,388, 11,698,623, 12,099,341, und 12,189,361. Weitere Patente anhängig.
CNC turning is a precision machining process used to create accurate cylindrical and concentric components by removing material from rotating stock. The controlled toolpaths deliver stable diameters, clean surface finishes, and consistent dimensional repeatability for both prototypes and production parts.
A spindle rotates the raw material while cutting tools shape external and internal features such as profiles, bores, grooves, and threads. This method ensures stable geometry and predictable accuracy.
The machine executes programmed feeds, speeds, and tool motions to achieve precise dimensions.
Different types of lathes handle different levels of work, from basic turning of round parts to advanced machines that produce very small or complex shapes. Each type helps improve stability, tool control, and accuracy during machining.
Wire EDM machining offers exceptional precision, making it the perfect choice for intricate parts with tight tolerances. Whether you need standard, high-precision, oder micro tolerances, Yicen Präzision can meet the most stringent demands across various industries.
| Tolerance Type | Achievable Tolerances | Anwendungen | Factors Affecting Tolerance |
| Standard Tolerances | ±0.005″ (±0.127 mm) | General machining, prototypes | Wire diameter, material type |
| High-Precision Tolerances | ±0.001″ (±0.025 mm) | Aerospace, automotive, medical | Machine calibration, cutting speed |
| Micro Tolerances | ±0.0005″ (±0.0127 mm) | Micro-machining, small parts | Environmental factors, wire tension |
We provide a range of Wire EDM machining services designed to meet your specific needs. Whether you’re working on prototype parts, production runs, oder high-precision components, we offer comprehensive solutions with unmatched precision.
Achieve quick iterations with precision—perfect for prototyping and small batch production. Our Wire EDM service allows for quick prototyping of complex parts with tight tolerances, giving you the flexibility to test designs without compromising on accuracy.
Facilitate multi-step assemblies with accurate part orientation and ergonomic handling.
Efficient and scalable Wire EDM machining for mass production. We offer consistent, high-volume cutting with precise tolerances, ensuring that your production runs are reliable and cost-effective. Our advanced machines allow for seamless transitions from prototype to full-scale production.
Unmatched precision for micro-machining. Our micro Wire EDM services provide ultra-fine cuts down to ±0.0005″ (±0.0127 mm), ideal for parts requiring high accuracy and fine details. Perfect for industries like medizinische Geräte, Luft- und Raumfahrtund electronics.
Intricate and complex geometries are no challenge for our Wire EDM services. Whether it’s intricate internal cuts, thin walls, oder 3D shapes, our Wire EDM machining can handle your most complex design requirements with Präzision und repeatability.
High-tolerance components made to your exact specifications. We specialize in achieving tight tolerances, ensuring that every part meets your exact requirements, whether for Luft- und Raumfahrt, Automobil, oder tooling applications. Our precision allows you to meet even the most stringent Toleranz Anforderungen.
We specialize in cutting a wide range of materials with precision and high-quality results. Here’s a list of materials we commonly work with
| Material | Beschreibung | Veredelungsoptionen | Anwendungen |
| Werkzeugstahl | Known for its hardness and wear resistance, ideal for tooling. | Polishing, Coating, Powder Coating | Cutting tools, Dies, Molds, Tooling |
| T1 | High-speed steel with excellent wear resistance. | Polishing, Powder Coating | Tool manufacturing, Cutting tools |
| D2 | Air-hardening tool steel with high wear resistance. | Coating, Polishing, Anodizing | Dies, Press tools, Blades |
| M2 | High-speed steel for tooling applications with great toughness. | Powder Coating, Polishing | Drills, Reamers, Molds |
| A2 | Good for tools requiring both toughness and wear resistance. | Polishing, Cladding | Punches, Dies, Blades |
| Material | Beschreibung | Veredelungsoptionen | Anwendungen |
|---|---|---|---|
| Gehärteter Stahl | Extremely durable with excellent wear resistance, used for heavy-duty parts. | Polishing, Cladding, Anodizing | Industrial components, Heavy-duty tools |
| S7 | Shock-resistant, high toughness material. | Powder Coating, Polishing | Molds, Dies, Hydraulic components |
| O1 | Oil-hardening steel used for general tooling. | Polishing, Coating, Anodizing | Cutting tools, Dies |
| D2 | High wear resistance, suitable for cutting applications. | Polishing, Cladding | Industrial machinery, Tools |
| M2 | Tool steel with high strength and good hardness. | Coating, Powder Coating | Tools, Drills, Mills |
| Material | Beschreibung | Veredelungsoptionen | Anwendungen |
| Hartmetall | Exceptionally hard, ideal for precision cutting. | Polishing, Cladding, Painting | Aerospace, Medical, Tooling |
| Wolframkarbid | Very high hardness, used for cutting tools. | Coating, Polishing, Cladding | Cutting tools, Aerospace, Molds |
| Cobalt | Known for wear resistance and high strength. | Polishing, Anodizing, Coating | Tooling, Dies, Mold inserts |
| Ceramic | Provides high wear resistance and thermal stability. | Polishing, Cladding | Precision parts, Electrical components |
| Solid Carbide | High precision and long wear life. | Coating, Polishing | Tools, Automotive, Aerospace |
| Material | Beschreibung | Veredelungsoptionen | Anwendungen |
| 6061 | Versatile, widely used for structural applications. | Eloxieren, Pulverbeschichten, Polieren | Aerospace, Automotive, Construction |
| 7075 | Hohe Festigkeit, ideal für Luft- und Raumfahrt und militärische Anwendungen. | Eloxieren, Pulverbeschichten, Polieren | Aerospace, Military, High-strength components |
| 2024 | Known for excellent fatigue resistance. | Eloxieren, Verkleiden, Lackieren | Luft- und Raumfahrt, Militär, strukturelle Komponenten |
| 5052 | Good corrosion resistance and formability. | Eloxieren, Lackieren, Polieren | Schifffahrt, Automobilindustrie, Blechbearbeitung |
| 5083 | Exceptional performance in extreme environments. | Eloxieren, Pulverbeschichten, Polieren | Marine, Chemie, Industrie |
| Material | Beschreibung | Veredelungsoptionen | Anwendungen |
| Titan | High strength-to-weight ratio, excellent corrosion resistance. | Anodizing, Polishing, Coating | Aerospace, Medical implants, Marine |
| Grade 5 | Most common titanium alloy, used for high-stress parts. | Anodizing, Polishing | Aircraft components, Medical devices |
| Klasse 2 | Known for corrosion resistance and strength. | Polishing, Coating | Marine, Chemical, Aerospace |
| Klasse 9 | Offers better fatigue and wear resistance. | Polishing, Anodizing | Aerospace, Automotive, High-performance parts |
| Grade 23 | Superior strength and ductility, used for critical applications. | Coating, Polishing, Anodizing | Medical implants, Aerospace |
| Material | Beschreibung | Veredelungsoptionen | Anwendungen |
| Inconel | High-temperature resistant and durable, used in extreme conditions. | Polishing, Coating, Anodizing | Aerospace, Power Generation, Marine |
| Hastelloy | Known for excellent corrosion resistance in extreme environments. | Cladding, Polishing, Coating | Chemical Processing, Aerospace |
| Waspaloy | High strength and oxidation resistance. | Coating, Polishing, Anodizing | Aerospace, High-stress components |
| Monel | Corrosion-resistant, often used in marine and chemical environments. | Coating, Polishing | Marine, Chemical Processing |
| Nimonic | Excellent strength at high temperatures. | Polishing, Coating, Anodizing | Aerospace, High-temperature environments |
| Material | Beschreibung | Veredelungsoptionen | Anwendungen |
| Kupfer | Excellent electrical conductivity, commonly used in electrical wiring. | Polishing, Plating, Coating | Electrical parts, Connectors, Heat exchangers |
| Messing | Corrosion-resistant, malleable, ideal for decorative parts. | Anodizing, Polishing, Plating | Valves, Electrical connectors, Decorative parts |
| Beryllium Copper | Combines high strength with excellent conductivity. | Coating, Polishing, Anodizing | Electrical, Automotive, Aerospace |
| Bronze | Alloy of copper with excellent corrosion resistance. | Plating, Coating, Polishing | Marine, Industrial, Electrical |
| Leaded Brass | Excellent machinability, often used for threaded parts. | Polishing, Plating, Anodizing | Plumbing, Automotive, Electrical |
| Plastik Material | Beschreibung | Veredelungsoptionen | Anwendungen |
|---|---|---|---|
| ABS | Acrylnitril-Butadien-Styrol, gute Schlagfestigkeit und Zähigkeit. | Lackieren, Beschichten, Schleifen | Automobilteile, Konsumgüter, Gehäuse |
| PC | Polycarbonat, hohe Schlagfestigkeit und Transparenz. | Polieren, Sandstrahlen, Lackieren | Optische Scheiben, Sicherheitsausrüstung, Automobilteile |
| PMMA | Polymethylmethacrylat (Acryl), hervorragende optische Klarheit und Wetterbeständigkeit. | Polieren, Schleifen, Streichen | Displays, Linsen, Beleuchtungskörper |
| POM | Polyoxymethylen (Delrin/Acetal), hohe Steifigkeit und geringe Reibung. | Spanende Bearbeitung, Schleifen, Polieren | Zahnräder, Lager, Medizinische Geräte |
| PEEK | Polyetheretherketon, hohe Temperatur- und Chemikalienbeständigkeit. | Spanende Bearbeitung, Schleifen, Polieren | Luft- und Raumfahrt, medizinische Implantate, Halbleiterteile |
| PP | Polyphenylen, hohe mechanische und thermische Eigenschaften. | Spanende Bearbeitung, Schleifen, Polieren | Automobilindustrie, elektrische Komponenten, industrielle Anwendungen |
| PA66 | Polyamid (Nylon 66), hohe mechanische Festigkeit und Steifigkeit. | Spanende Bearbeitung, Schleifen, Polieren | Mechanische Teile, Automobilindustrie, elektrische Isolierung |
| PEI | Polyetherimid (Ultem), hohe Festigkeit und hervorragende elektrische Eigenschaften. | Spanende Bearbeitung, Schleifen, Polieren | Luft- und Raumfahrt, Medizinische Geräte, Elektrische Komponenten |
| SAN | Styrol-Acrylnitril, gute chemische Beständigkeit und Transparenz. | Spanende Bearbeitung, Schleifen, Polieren | Haushaltswaren, Kosmetikbehälter, Autoteile |
| HIPE | Hochschlagfestes Polystyrol, gute Schlagfestigkeit und Bearbeitbarkeit. | Bearbeitung, Schleifen, Lackieren | Verpackung, Konsumgüter, elektrische Isolierung |
| HIPD | Hochschlagfestes Polypropylen, hohe Schlagfestigkeit und geringe Dichte. | Bearbeitung, Schleifen, Lackieren | Automobilteile, industrielle Anwendungen, Konsumgüter |
| Faserverstärkte Materialien | Verbundwerkstoffe mit verbesserten mechanischen Eigenschaften. | Bearbeitung, Schleifen, Lackieren | Luft- und Raumfahrt, Automobilindustrie, Sportartikel |
To ensure the best results and cost-effective production using Wire EDM, following these design guidelines will help minimize machining time, improve accuracy, and maintain part geometry stability.
| Parameter | Spezifikation |
| Minimum Corner Radius | Avoid sharp internal corners. Recommended internal radius: 2.6 × tool diameter. For deep pockets, tool length should not exceed 10× diameter for stability. |
| Hole Start Requirements | Minimum hole diameter: 0.020” (0.50 mm). For precision holes, boring improves tolerance accuracy (±0.002” typical). For larger holes, jetting oder precision drilling is recommended. |
| Material Thickness Limits | Metalle: 0.3-1.0 mm. Plastics: 1.2-1.5 mm. Thin walls can increase vibration and deflection, which affects machining accuracy. |
| Hole Sizes & Depth | Maximum hole depth: 4× diameter. Larger depths may require specialized tools, which could increase machining time and cost. |
| Unterschneidet | Supported profiles: square, full radius, dovetailund custom reliefs. Complex undercuts may require specialized tools and can increase costs. |
| Text & Engraving | Wire EDM Machining text: Minimum 0.6 mm width und 0.1 mm depth. For finer marking or turned parts, laser engraving is preferred. |
| Avoid Over-Constraint | Avoid excessive fixturing. Design for stable flat surfaces, supported geometries, and eliminate unsupported tabs and unnecessary complexity. |
| CAD File Best Practices | Provide accurate CAD models mit proper dimensions und tolerances. Ensure clear views for complex features and maintain dimensioned drawings. |
| DFM (Design for Manufacturability) Review | Our engineers will review your part for manufacturability, tolerance risks, tool accessund stability to ensure efficient machining and high-quality output. |
Precision-turned parts benefit from specialized surface treatments that enhance strength, durability, and overall performance. These finishes are ideal for optimizing the functionality of shafts, bushings, and cylindrical components.
The quickest and most economical option, leaving visible tool marks and sharp edges. Surface roughness is approximately 125 pin Ra. Burrs can be removed upon request.
A thick chrome coating that boosts hardness, wear resistance, and durability. Ideal for high-stress parts like shafts and pistons.
A thin electroplated nickel layer that enhances wear and corrosion resistance. Provides a bright, attractive finish for functional parts.
Eine chemische Behandlung, die eine dunkle, mattschwarze Oberfläche auf Stahlteilen erzeugt. Bietet eine geringe Korrosionsbeständigkeit und reduziert die Lichtreflexion.
A smooth, glossy finish achieved by mechanical buffing, perfect for decorative parts requiring enhanced shine and low roughness.
A linear, satin-like texture created using abrasive belts or brushes, ideal for reducing minor imperfections and providing a clean, decorative appearance.
Benötigen Sie eine bestimmte Oberfläche? Senden Sie uns eine Anfrage, und wir werden gemeinsam mit Ihnen eine maßgeschneiderte Lösung für Ihr Projekt finden.
Creates a smooth, matte finish through media blasting, typically with glass beads, offering an improved aesthetic and uniform surface texture.
We adhere to ISO 9001:2015, AS9100Dund ISO 13485 standards, ensuring that every part we produce meets the highest quality benchmarks. Our inspection process is rigorous, covering every stage from prototype development zu full production, guaranteeing that each part meets your Toleranz und Oberflächengüte Spezifikationen.
We use CMM (Coordinate Measuring Machines), digital micrometers, and optical measurement systems to check all critical features with micron-level precision.
We ensure that parts meet ISO 2768-mK and ASME Y14.5 standards, verifying accurate form, position, and profile throughout the production process.
We inspect surface roughness (Ra 3.2-0.8 mm) and coating thickness to ensure the performance and appearance of each part meet your requirements.
Entdecken Sie unseren Experten precision cnc machining services, where accuracy meets performance at every stage. From intricate prototypes to production-ready components, our custom cnc machining services deliver high-accuracy parts. Every cut, every contour, crafted with exceptional quality, consistency, and attention to detail.
Laden Sie Ihre CAD-Dateien ganz einfach über unsere sichere Online-Plattform hoch, um loszulegen.
Wählen Sie das Material, die Ausführung, die Toleranzen und die gewünschte Lieferzeit, um Ihren Projektanforderungen gerecht zu werden.
Sie erhalten in Echtzeit ein Angebot auf der Grundlage Ihres Entwurfs und der ausgewählten Spezifikationen, ohne Verzögerungen.
Ihre Teile werden von vertrauenswürdigen Partnern hergestellt, qualitätsgeprüft und pünktlich zu Ihnen nach Hause geliefert.
Unter Yicen Präzision, we pride ourselves on providing high-quality Wire EDM machining backed by years of experience and a proven track record in delivering precise, complexund kundenspezifische Teile for a wide range of industries.
We deliver parts with tight tolerances (±0.001″ or better), ensuring top-quality precision for your projects.
With experience in Luft- und Raumfahrt, medizinischund Automobil, we’ve built a reputation for high-precision machining in demanding industries.
Quick prototyping und rapid production to meet your tight deadlines, without compromising quality.
Specializing in intricate designs und komplexe Geometrien, we turn the most challenging projects into reality.
Unser engineering team bietet Experten guidance on material selection, tolerancesund design for manufacturability to optimize production.
Wir bieten tailored Wire EDM services to meet your specific project requirements, delivering the best possible results every time.
Yicen Precision beliefert ein breites Spektrum von Branchen, darunter die Luft- und Raumfahrt, die Automobilindustrie, die Elektronik und die Medizintechnik. Wir sind darauf spezialisiert, qualitativ hochwertige, zuverlässige Teile zu liefern, die auf die besonderen technischen Herausforderungen der jeweiligen Branche zugeschnitten sind.
Advantages
Wire EDM provides several benefits that make it ideal for manufacturing complex parts und high-precision components.
Anwendungen
Wire EDM is widely used across industries for high-precision parts, offering the ability to cut complex shapes und tight tolerances with ease.
Wir sind darauf spezialisiert, Ihre Ideen mit beispielloser Schnelligkeit und Präzision in hochwertige, funktionale Komponenten umzusetzen. Mit fortschrittlicher Technologie und fachmännischem Können stellen wir Teile her, die selbst die komplexesten Spezifikationen erfüllen.
How Do I Choose the Right Surface Finish for My Wire EDM Project?
The surface finish options for Wire EDM depend on the part requirements. For smooth finishes, we offer skim cuts and multi-skim finishes, while As-Cut finishes are perfect for parts that do not require post-machining.
What Tolerances Can Wire EDM Achieve?
Wire EDM can achieve tolerances as tight as ±0.001″ (±0.025 mm), making it ideal for high-precision parts in industries such as aerospace, automotive, and medical devices.
How Accurate Is Wire EDM Machining?
Wire EDM is known for its unmatched accuracy, delivering parts with tight tolerances and the ability to cut intricate geometries. It offers high-precision machining for even the most complex parts.
Can Wire EDM Machine Hardened Steel?
Yes, Wire EDM is highly effective in machining hardened steels and other tough materials. It is especially useful for cutting high-hardness materials that other machining methods may struggle with.
How Does Wire EDM Compare to Laser Cutting?
Unlike laser cutting, which uses heat, Wire EDM offers contact-free machining with no heat-affected zones, making it ideal for precise cuts in small or delicate parts and materials that may distort under heat.
What Is the Typical Lead Time for Wire EDM?
The lead time for Wire EDM projects varies depending on the part complexity and order size, but prototypes typically take 1-3 days, while full production runs may take 1-2 weeks.
What Types of Materials Can Be Used with Wire EDM?
Wire EDM works with a wide range of materials, including metals (tool steel, titanium, copper, brass, etc.), alloys, exotic materials, and hard plastics, making it a versatile choice for many applications.
Can Wire EDM Handle Complex Geometries?
Yes, Wire EDM is perfect for creating intricate and complex geometries that other methods, like CNC milling, might struggle with. It allows for tight curves, internal features, and small holes in detailed designs.
