| 能力 | 標準公差 | Precision / High-End | Factors Affecting Accuracy |
| Linear Dimensions | ±0.127 mm (0.005″) | ±0.05 mm (0.002″) | Thermal Expansion, Machine Calibration, Material Hardness |
| Hole Diameters | ±0.05 mm (0.002″) | ±0.025 mm (0.001″) | Tool Wear, Spindle Runout, Chip Clearance |
| Edge Finish (Ra) | 3.2 – 6.3 µm | < 1.6 µm | Feed Rate, Cutting Speed, Tool Sharpness |
| Positional Accuracy | ±0.10 mm (0.004″) | ±0.05 mm (0.002″) | Gantry Alignment, Lead Screw Pitch, Drive System Backlash |
| Angular Accuracy | ±0.5° | ±0.1° | Squareness of Axes, Fixture Stability, Part Orientation |
For precise and cost-effective CNC routing, follow key design guidelines like optimizing tool diameter, minimizing thin walls, and ensuring proper fixturing. These tips help streamline production, reduce waste, and improve part quality, making your projects faster and more efficient.
| Guideline | 仕様 |
| File Preparation | Use vector files (DXF/SVG) with closed paths for clean CNC Routing results. |
| パート・オリエンテーション | Align parts to maximize material yield and simplify the CNC Routing path. |
| Minimum Inside Radius | Maintain a 0.125″ (3.2mm) radius for smooth and stable CNC Routing cuts. |
| Tool Diameter Limits | Keep tool diameter under 1/3 material thickness for accurate CNC Routing precision. |
| Minimize Thin Walls | Maintain at least 1/4″ (6mm) wall thickness to prevent vibration during routing. |
| Nesting Clearance | Leave at least one tool diameter space between nested parts for structural integrity. |
| Kerf & Compensation | Factor tool radius into designs for accurate dimensions and CNC Routing cuts. |
| Fixturing & Tabs | Use tabs to stabilize parts; ensure secure fixturing for CNC Routing. |
| Avoid Over-Constraining | Simplify part geometry to ensure stable and cost-effective CNC Routing setup. |
Using advanced CMM and digital measurement systems, we ensure every part meets tight tolerances with precision at the micron level.
Thorough visual checks ensure that every part is free from defects, scratches, and other visual imperfections.
Each batch of parts undergoes strict quality verification to ensure consistency and performance across high-volume runs.
We provide detailed material certificates, FAI reports, and CMM data sheets for full transparency and traceability.
At Yicen Precision, we offer a wide range of materials to suit your CNC routing needs, ensuring the highest precision and durability for your parts. Whether you’re working with metals or plastics, we provide expertly crafted solutions to meet your project’s specific requirements. Explore the materials we work with and find the perfect match for your next project.
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| アルミニウム6061 | Structural Strength, Weldable | 陽極酸化、粉体塗装 | Construction, Automotive |
| アルミニウム 7075 | High Strength, Durable | 陽極酸化、研磨 | Aerospace, Military |
| Aluminum 2024 | Fatigue Resistant, Lightweight | クラッディング, 塗装 | Aircraft Frames, Structures |
| アルミニウム 5052 | Marine Grade, Formable | 陽極酸化処理、塗装 | Marine Tanks, Sheet Metal |
| アルミニウム 5083 | Chemical Resistant, Tough | 陽極酸化、研磨 | Industrial Gear, Marine |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| 真鍮 C360 | Low Friction, Machinable | Brushing, Polishing | Decorative Hardware, Gears |
| Brass C464 | Corrosion Resistant, Strong | 研磨、ラッカー塗装 | Naval Fittings, Fasteners |
| 真鍮 C260 | Highly Ductile, Formable | Brushing, Lacquering | Electrical Parts, Cartridges |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| Copper C101 | High Thermal Conductivity | 研磨、メッキ | Heat Sinks, Electronics |
| Copper C110 | High Electrical Conductivity | Plating, Passivation | Busbars, Electrical Wiring |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| Cast Acrylic | Superior Optical Clarity | Flame Polishing | Signage, Luxury Displays |
| Extruded Acrylic | High Impact Resistance | Machine Polishing | Guards, Window Glazing |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| General Purpose ABS | Rigid, Impact Strong | 塗装、サンディング | Protective Enclosures |
| Flame Retardant ABS | Heat Resistant | Textured Coating | 電子ハウジング |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| GP Polycarbonate | Virtually Unbreakable | Vapor Polishing | Machine Shields |
| Optical Grade PC | High Light Transmission | バフ研磨 | Face Shields, Lenses |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| High Density PE | Chemical Resistant | Edge Trimming | Chemical Tanks |
| Food Grade HDPE | Moisture Resistant | 機械加工 | Cutting Boards |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| UHMW-PE | Ultra-Low Friction | Precision Cutting | Wear Strips, Guides |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| Rigid PVC | 高い剛性 | Solvent Welding | Industrial Piping |
| Flexible PVC | Corrosion Resistant | 機械加工 | Gaskets, Seals |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| Nylon 6 (Cast) | Wear Resistant | Annealing, Polishing | Heavy Duty Gears |
| Nylon 66 (Extruded) | Low Friction | Precision Machining | Bushings, Bearings |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| PETG Sheet | Food Safe, Strong | Die Cutting | Medical Packaging |
| PET (Polyester) | High Dimensional Stability | 研磨 | Precision Components |
で イーセン精密, we offer a variety of CNC routing surface finishes designed to meet the aesthetic and functional needs of your parts. Whether you need a smooth, polished finish or added protective coatings, we have the right option for your project.
Rough finish is ideal with bigger bits and higher feed rates and results in a more textured surface.
Fine bits will also produce a smooth finish when the speed is lower to reduce roughness in order to produce a clean surface that is polished.
Routine sanding of tools after routing creates a more homogeneous look and finishes wood and plastic, which is preferable.
The finish type can be matte finishes which are produced by slowing cutting speed or particular tooling to produce a slight non-reflective surface.
The Bead blasting involves the use of abrasives such as sand or glass beads to produce a plain, rough surface on the metals and plastics.
Polishing is a finishing process of coating a surface, especially an acrylic, metal, and plastic surface, with finer abrasives to give it a mirror-like polish.
Flame polishing is mainly applied to acrylic and plastics in which heat is used to flatten and give the surface a gloss to eliminate tool marks.
Depending on the process, the anodizing process improves corrosion resistance and gives aluminum a matte or a glossy finish.
メリット
アプリケーション
私たちは、お客様のアイデアを比類のないスピードと精度で、高品質で機能的な部品に変換することを専門としています。高度な技術と熟練した職人技で、最も複雑な仕様を満たす部品を作り出します。
私たちは、お客様のアイデアを比類のないスピードと精度で、高品質で機能的な部品に変換することを専門としています。高度な技術と熟練した職人技で、最も複雑な仕様を満たす部品を作り出します。
CNC routing offers versatility, but there are other cutting methods like laser cutting, waterjet, and CNC milling. Each has its strengths and is suited to different project needs. This comparison helps you choose the right process based on precision, speed, and material.
| 特徴 | CNCルーティング | レーザー切断 | ウォータージェット切断 | CNCフライス加工 |
| 金型費用 | Low (No tooling required) | Moderate (Laser setup) | Moderate to High (Abrasive used) | High (Requires specialized tools) |
| リードタイム | 1-3 Days | 1-5 Days | 3-5 Days | 3-7 Days |
| Part Quantity | Small to large volume | Small to medium volume | Medium to large volume | Medium to high volume |
| 寛容 | ±0.001″ to ±0.005″ (High precision) | ±0.001″〜±0.005 | ±0.005″〜±0.010 | ±0.0005″ to ±0.005″ |
| 素材オプション | Wood, plastics, composites, metals | Thin metals, plastics | Metals, stone, glass, composites | Metals, plastics, composites |
| 複雑な幾何学 | Excellent for 2D, 2.5D, and complex cuts | Limited to 2D cuts | Handles 2D and complex cuts | Ideal for 3D shapes, detailed milling |
| 表面仕上げ | Clean edges with post-processing | Smooth finish, minimal post-processing | Rough edges, no post-processing | Smooth finish with minimal post-processing |
| スピード | Moderate (Dependent on material) | Fast (For thin materials) | Slow (Due to water pressure) | Moderate to high depending on part size |
| When Not Recommended | Not ideal for very fine details | Not suitable for thick or hard materials | Not recommended for small or delicate parts | Not ideal for intricate 2D designs or thin materials |
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