The surface finish options for Wire EDM depend on the part requirements. For smooth finishes, we offer skim cuts and multi-skim finishes, while As-Cut finishes are perfect for parts that do not require post-machining.
コンテンツにスキップ で イーセン精密, we specialize in Wire EDM machining that delivers high-precision, tight-tolerance cuts for a wide range of metals and plastics. Our advanced technology ensures that your components are made with unmatched accuracy, achieving tolerances down to ±0.001″ (±0.025 mm). Whether you’re working on prototypes or high-volume production runs, we offer fast turnaround times and consistently high-quality results.
ISO 9001:2015｜AS9100D｜ISO13485｜ITAR準拠
第11,086,292号、第11,347,201号、第11,693,388号、第11,698,623号、第12,099,341号、第12,189,361号。その他特許出願中。
CNC turning is a precision machining process used to create accurate cylindrical and concentric components by removing material from rotating stock. The controlled toolpaths deliver stable diameters, clean surface finishes, and consistent dimensional repeatability for both prototypes and production parts.
A spindle rotates the raw material while cutting tools shape external and internal features such as profiles, bores, grooves, and threads. This method ensures stable geometry and predictable accuracy.
The machine executes programmed feeds, speeds, and tool motions to achieve precise dimensions.
Different types of lathes handle different levels of work, from basic turning of round parts to advanced machines that produce very small or complex shapes. Each type helps improve stability, tool control, and accuracy during machining.
Wire EDM machining offers exceptional precision, making it the perfect choice for intricate parts with tight tolerances. Whether you need standard, high-precisionあるいは micro tolerances, イーセン精密 can meet the most stringent demands across various industries.
| Tolerance Type | Achievable Tolerances | アプリケーション | Factors Affecting Tolerance |
| Standard Tolerances | ±0.005″ (±0.127 mm) | General machining, prototypes | Wire diameter, material type |
| High-Precision Tolerances | ±0.001″ (±0.025 mm) | Aerospace, automotive, medical | Machine calibration, cutting speed |
| Micro Tolerances | ±0.0005″ (±0.0127 mm) | Micro-machining, small parts | Environmental factors, wire tension |
We provide a range of Wire EDM machining services designed to meet your specific needs. Whether you’re working on prototype parts, production runsあるいは high-precision components, we offer comprehensive solutions with unmatched precision.
Achieve quick iterations with precision—perfect for prototyping and small batch production. Our Wire EDM service allows for quick prototyping of complex parts with tight tolerances, giving you the flexibility to test designs without compromising on accuracy.
Facilitate multi-step assemblies with accurate part orientation and ergonomic handling.
Efficient and scalable Wire EDM machining for mass production. We offer consistent, high-volume cutting with precise tolerances, ensuring that your production runs are reliable and cost-effective. Our advanced machines allow for seamless transitions from prototype to full-scale production.
Unmatched precision for micro-machining. Our micro Wire EDM services provide ultra-fine cuts down to ±0.0005″ (±0.0127 mm), ideal for parts requiring high accuracy and fine details. Perfect for industries like 医療機器, 航空宇宙そして エレクトロニクス.
Intricate and complex geometries are no challenge for our Wire EDM services. Whether it’s intricate internal cuts, thin wallsあるいは 3D shapes, our Wire EDM machining can handle your most complex design requirements with 精度 そして 再現性.
High-tolerance components made to your exact specifications. We specialize in achieving tight tolerances, ensuring that every part meets your exact requirements, whether for 航空宇宙, 自動車あるいは tooling applications. Our precision allows you to meet even the most stringent 寛容 が必要だ。
We specialize in cutting a wide range of materials with precision and high-quality results. Here’s a list of materials we commonly work with
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| 工具鋼 | Known for its hardness and wear resistance, ideal for tooling. | Polishing, Coating, Powder Coating | Cutting tools, Dies, Molds, Tooling |
| T1 | High-speed steel with excellent wear resistance. | Polishing, Powder Coating | Tool manufacturing, Cutting tools |
| D2 | Air-hardening tool steel with high wear resistance. | Coating, Polishing, Anodizing | Dies, Press tools, Blades |
| M2 | High-speed steel for tooling applications with great toughness. | Powder Coating, Polishing | Drills, Reamers, Molds |
| A2 | Good for tools requiring both toughness and wear resistance. | Polishing, Cladding | Punches, Dies, Blades |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
|---|---|---|---|
| 硬化鋼 | Extremely durable with excellent wear resistance, used for heavy-duty parts. | Polishing, Cladding, Anodizing | Industrial components, Heavy-duty tools |
| S7 | Shock-resistant, high toughness material. | Powder Coating, Polishing | Molds, Dies, Hydraulic components |
| O1 | Oil-hardening steel used for general tooling. | Polishing, Coating, Anodizing | Cutting tools, Dies |
| D2 | High wear resistance, suitable for cutting applications. | Polishing, Cladding | Industrial machinery, Tools |
| M2 | Tool steel with high strength and good hardness. | Coating, Powder Coating | Tools, Drills, Mills |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| カーバイド | Exceptionally hard, ideal for precision cutting. | Polishing, Cladding, Painting | Aerospace, Medical, Tooling |
| 炭化タングステン | Very high hardness, used for cutting tools. | Coating, Polishing, Cladding | Cutting tools, Aerospace, Molds |
| Cobalt | Known for wear resistance and high strength. | Polishing, Anodizing, Coating | Tooling, Dies, Mold inserts |
| Ceramic | Provides high wear resistance and thermal stability. | Polishing, Cladding | Precision parts, Electrical components |
| Solid Carbide | High precision and long wear life. | Coating, Polishing | Tools, Automotive, Aerospace |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| 6061 | Versatile, widely used for structural applications. | 陽極酸化、粉体塗装、研磨 | Aerospace, Automotive, Construction |
| 7075 | 高強度で、航空宇宙および軍事用途に最適。 | 陽極酸化、粉体塗装、研磨 | Aerospace, Military, High-strength components |
| 2024 | Known for excellent fatigue resistance. | 陽極酸化処理、クラッディング、塗装 | 航空宇宙、軍事、構造部品 |
| 5052 | Good corrosion resistance and formability. | 陽極酸化処理、塗装、研磨 | 船舶、自動車、板金 |
| 5083 | Exceptional performance in extreme environments. | 陽極酸化、粉体塗装、研磨 | 海洋、化学、工業 |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| チタン | High strength-to-weight ratio, excellent corrosion resistance. | Anodizing, Polishing, Coating | Aerospace, Medical implants, Marine |
| Grade 5 | Most common titanium alloy, used for high-stress parts. | Anodizing, Polishing | Aircraft components, Medical devices |
| グレード2 | Known for corrosion resistance and strength. | Polishing, Coating | Marine, Chemical, Aerospace |
| 9年生 | Offers better fatigue and wear resistance. | Polishing, Anodizing | Aerospace, Automotive, High-performance parts |
| Grade 23 | Superior strength and ductility, used for critical applications. | Coating, Polishing, Anodizing | Medical implants, Aerospace |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| インコネル | High-temperature resistant and durable, used in extreme conditions. | Polishing, Coating, Anodizing | Aerospace, Power Generation, Marine |
| ハステロイ | Known for excellent corrosion resistance in extreme environments. | Cladding, Polishing, Coating | Chemical Processing, Aerospace |
| Waspaloy | High strength and oxidation resistance. | Coating, Polishing, Anodizing | Aerospace, High-stress components |
| モネル | Corrosion-resistant, often used in marine and chemical environments. | Coating, Polishing | Marine, Chemical Processing |
| Nimonic | Excellent strength at high temperatures. | Polishing, Coating, Anodizing | Aerospace, High-temperature environments |
| 素材 | 説明 | 仕上げオプション | アプリケーション |
| 銅 | Excellent electrical conductivity, commonly used in electrical wiring. | Polishing, Plating, Coating | Electrical parts, Connectors, Heat exchangers |
| 真鍮 | Corrosion-resistant, malleable, ideal for decorative parts. | Anodizing, Polishing, Plating | Valves, Electrical connectors, Decorative parts |
| Beryllium Copper | Combines high strength with excellent conductivity. | Coating, Polishing, Anodizing | Electrical, Automotive, Aerospace |
| Bronze | Alloy of copper with excellent corrosion resistance. | Plating, Coating, Polishing | Marine, Industrial, Electrical |
| Leaded Brass | Excellent machinability, often used for threaded parts. | Polishing, Plating, Anodizing | Plumbing, Automotive, Electrical |
| プラスチック素材 | 説明 | 仕上げオプション | アプリケーション |
|---|---|---|---|
| ABS | アクリロニトリル・ブタジエン・スチレン、優れた耐衝撃性と靭性。 | 塗装、メッキ、サンディング | 自動車部品、消費者製品、エンクロージャー |
| PC | ポリカーボネート製で、耐衝撃性と透明性が高い。 | 研磨、サンドブラスト、塗装 | 光ディスク、安全装置、自動車部品 |
| PMMA | ポリメチルメタクリレート（アクリル）、優れた光学的透明性と耐候性。 | 研磨、サンディング、塗装 | ディスプレイ、レンズ、照明器具 |
| POM | ポリオキシメチレン（デルリン／アセタール）、高剛性、低摩擦。 | 機械加工、サンディング、研磨 | ギア、ベアリング、医療機器 |
| 覗き見 | ポリエーテルエーテルケトン、高温、耐薬品性。 | 機械加工、サンディング、研磨 | 航空宇宙、医療用インプラント、半導体部品 |
| PP | ポリフェニレン、高い機械的および熱的特性。 | 機械加工、サンディング、研磨 | 自動車、電気部品、産業用途 |
| PA66 | ポリアミド（ナイロン66）、高い機械的強度と剛性。 | 機械加工、サンディング、研磨 | 機械部品、自動車、電気絶縁 |
| PEI | ポリエーテルイミド（ウルテム）、高い強度と優れた電気特性。 | 機械加工、サンディング、研磨 | 航空宇宙、医療機器、電気部品 |
| サン | スチレン-アクリロニトリル、良好な耐薬品性と透明性。 | 機械加工、サンディング、研磨 | 家庭用品、化粧品容器、自動車部品 |
| ヒップ | 高衝撃性ポリスチレン、優れた耐衝撃性と機械加工性。 | 機械加工、サンディング、塗装 | 包装、消費者製品、電気絶縁 |
| じんこうこていしさん | ハイインパクトポリプロピレン、高い耐衝撃性と低密度。 | 機械加工、サンディング、塗装 | 自動車部品、産業用途、消費財 |
| 繊維強化素材 | 機械的特性を向上させた複合材料。 | 機械加工、サンディング、塗装 | 航空宇宙、自動車、スポーツ用品 |
To ensure the best results and cost-effective production using ワイヤー放電加工機, following these design guidelines will help minimize machining time, improve accuracy, and maintain part geometry stability.
| パラメータ | 仕様 |
| Minimum Corner Radius | Avoid sharp internal corners. Recommended internal radius: 2.6 × tool diameter. For deep pockets, tool length should not exceed 10× diameter for stability. |
| Hole Start Requirements | Minimum hole diameter: 0.020” (0.50 mm). For precision holes, boring improves tolerance accuracy (±0.002” typical). For larger holes, jetting または precision drilling is recommended. |
| Material Thickness Limits | 金属： 0.3-1.0 mm. Plastics: 1.2-1.5 mm. Thin walls can increase vibration and deflection, which affects machining accuracy. |
| Hole Sizes & Depth | Maximum hole depth: 4× diameter. Larger depths may require specialized tools, which could increase machining time and cost. |
| アンダーカット | Supported profiles: square, full radius, dovetailそして custom reliefs. Complex undercuts may require specialized tools and can increase costs. |
| Text & Engraving | Wire EDM Machining text: Minimum 0.6 mm width そして 0.1 mm depth. For finer marking or turned parts, laser engraving is preferred. |
| Avoid Over-Constraint | Avoid excessive fixturing. Design for stable flat surfaces, supported geometries, and eliminate unsupported tabs and unnecessary complexity. |
| CAD File Best Practices | Provide accurate CAD models と proper dimensions そして tolerances. Ensure clear views for complex features and maintain dimensioned drawings. |
| DFM (Design for Manufacturability) Review | Our engineers will review your part for manufacturability, tolerance risks, tool accessそして stability to ensure efficient machining and high-quality output. |
Precision-turned parts benefit from specialized surface treatments that enhance strength, durability, and overall performance. These finishes are ideal for optimizing the functionality of shafts, bushings, and cylindrical components.
The quickest and most economical option, leaving visible tool marks and sharp edges. Surface roughness is approximately 125 pin Ra. Burrs can be removed upon request.
A thick chrome coating that boosts hardness, wear resistance, and durability. Ideal for high-stress parts like shafts and pistons.
A thin electroplated nickel layer that enhances wear and corrosion resistance. Provides a bright, attractive finish for functional parts.
スチール部品の表面を黒くつや消しの黒色にする化学処理。穏やかな耐食性を提供し、光の反射を抑える。
A smooth, glossy finish achieved by mechanical buffing, perfect for decorative parts requiring enhanced shine and low roughness.
A linear, satin-like texture created using abrasive belts or brushes, ideal for reducing minor imperfections and providing a clean, decorative appearance.
特定の仕上げが必要ですか？RFQをご提出いただければ、お客様のプロジェクトに合わせたソリューションをご提案いたします。
Creates a smooth, matte finish through media blasting, typically with glass beads, offering an improved aesthetic and uniform surface texture.
We adhere to ISO 9001:2015, AS9100Dそして ISO 13485 standards, ensuring that every part we produce meets the highest quality benchmarks. Our inspection process is rigorous, covering every stage from prototype development への full production, guaranteeing that each part meets your 寛容 そして 表面仕上げ スペック
We use CMM (Coordinate Measuring Machines), digital micrometers, and optical measurement systems to check all critical features with micron-level precision.
We ensure that parts meet ISO 2768-mK and ASME Y14.5 standards, verifying accurate form, position, and profile throughout the production process.
We inspect surface roughness (Ra 3.2-0.8 mm) and coating thickness to ensure the performance and appearance of each part meet your requirements.
エキスパート precision cnc machining services, where accuracy meets performance at every stage. From intricate prototypes to production-ready components, our custom cnc machining services deliver high-accuracy parts. Every cut, every contour, crafted with exceptional quality, consistency, and attention to detail.
当社の安全なオンラインプラットフォームからCADファイルを簡単にアップロードして、作業を開始できます。
お客様のプロジェクトのニーズに合わせて、材料、仕上げ、公差、ご希望のリードタイムをお選びください。
お客様のデザインと選択された仕様に基づき、リアルタイムでお見積もりをお出しします。
お客様の部品は、信頼できるパートナーによって製造され、品質検査が行われた後、納期通りにお客様のお手元に届けられます。
で イーセン精密, we pride ourselves on providing high-quality Wire EDM machining backed by years of experience and a proven track record in delivering precise, complexそして カスタムパーツ for a wide range of industries.
We deliver parts with tight tolerances (±0.001″ or better), ensuring top-quality precision for your projects.
With experience in 航空宇宙, メディカルそして 自動車, we’ve built a reputation for high-precision machining in demanding industries.
Quick prototyping そして rapid production to meet your tight deadlines, without compromising quality.
Specializing in intricate designs そして 複雑な幾何学, we turn the most challenging projects into reality.
私たちの engineering team 専門家 guidance on material selection, tolerancesそして design for manufacturability to optimize production.
We offer tailored Wire EDM services to meet your specific project requirements, delivering the best possible results every time.
Advantages
Wire EDM provides several benefits that make it ideal for manufacturing complex parts そして high-precision components.
アプリケーション
Wire EDM is widely used across industries for high-precision parts, offering the ability to cut complex shapes そして tight tolerances with ease.
How Do I Choose the Right Surface Finish for My Wire EDM Project?
The surface finish options for Wire EDM depend on the part requirements. For smooth finishes, we offer skim cuts and multi-skim finishes, while As-Cut finishes are perfect for parts that do not require post-machining.
What Tolerances Can Wire EDM Achieve?
Wire EDM can achieve tolerances as tight as ±0.001″ (±0.025 mm), making it ideal for high-precision parts in industries such as aerospace, automotive, and medical devices.
How Accurate Is Wire EDM Machining?
Wire EDM is known for its unmatched accuracy, delivering parts with tight tolerances and the ability to cut intricate geometries. It offers high-precision machining for even the most complex parts.
Can Wire EDM Machine Hardened Steel?
Yes, Wire EDM is highly effective in machining hardened steels and other tough materials. It is especially useful for cutting high-hardness materials that other machining methods may struggle with.
How Does Wire EDM Compare to Laser Cutting?
Unlike laser cutting, which uses heat, Wire EDM offers contact-free machining with no heat-affected zones, making it ideal for precise cuts in small or delicate parts and materials that may distort under heat.
What Is the Typical Lead Time for Wire EDM?
The lead time for Wire EDM projects varies depending on the part complexity and order size, but prototypes typically take 1-3 days, while full production runs may take 1-2 weeks.
What Types of Materials Can Be Used with Wire EDM?
Wire EDM works with a wide range of materials, including metals (tool steel, titanium, copper, brass, etc.), alloys, exotic materials, and hard plastics, making it a versatile choice for many applications.
Can Wire EDM Handle Complex Geometries?
Yes, Wire EDM is perfect for creating intricate and complex geometries that other methods, like CNC milling, might struggle with. It allows for tight curves, internal features, and small holes in detailed designs.
